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INSPECTION
1) Check all disassembled parts for wear and damage.
If anything faulty is found, replace.
CAUTION:
• Wash disassembled parts with brake fluid.
• Do not reuse piston cups.
2) Check screw hole in master cylinder for gall or corrosion.
If anything faulty is found, replace.
CAUTION:
Wash master cylinder with new brake fluid. Do not use
cloth to dry cylinder so as to avoid fibers being attached
to internal surface of cylinder.
DISASSEMBLY
1) Loosen cap and remove it.
NOTE:
For this work, apply a cloth to outlet port at the tip end (1)
of master cylinder body and secure cylinder using soft
jawed vise.
2) Remove component parts from master cylinder body.
ASSEMBLY
CAUTION:
• Never use any mineral oil such as kerosene oil and
gasoline when washing and assembling parts.
• Check inside of cylinder wall, pistons and cup seals
are free from any foreign objects such as dust and dirt
and use case not to cause any damage with a tool dur-
ing assembly.
• Do not drop parts. Do not use any part which has been
dropped.
1) Apply brake fluid to inside of cylinder and contact surface of
piston assembly.
Install secondary return spring (2) to cylinder body (1) with
noting spring direction.
BRAKES 5-35
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