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CR 125R 2002
Sevice manual
Honda CR 125R 2002 Sevice Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Important Safety Notice
Contents
Symbols
General Information
General Safety
Carbon Monoxide
Gasoline
Service Rules
Coolant
Nitrogen Pressure
Model Identification
Frame Serial Number
Carburetor Identification Number
Engine Serial Number
Specifications
Torque Values
Lubrication & Seal Points
Cable & Harness Routing
Optional Parts
Frame/Body Panels/Exhaust/System Service Information
Frame/Body Panels/Exhaust/System Troubleshooting
Frame/Body Panels/Exhaust/System Torque Values
Seat Removal
Seat Installation
Side Covers Removal/Installation
Radiator Shroud Removal/Installation
Number Plate Removal/Installation
Sub-Frame Removal
Sub-Frame Installation
Fuel Tank Fuel Filter Maintenance
Fuel Tank Removal/Installation
Exhaust Pipe Silencer Removal/Installation
Exhaust Pipe Expansion Chamber Removal/Installation
Maintenance
Service Information
Maintenance Schedule
Additional Items Requiring Frequent Replacement
Throttle Operation
Air Cleaner
Spark Plug
Radiator Coolant
Cooling System
Cylinder Head Decarbonizing
Exhaust Valve Decarbonizing
Transmission Oil Level Inspection
Transmission Oil Change
Drive Chain
Drive Chain Adjustment
Drive Chain Sliders
Drive Chain Rollers
Drive/Driven Sprockets
Brake Fluid Level Inspection
Brake Pad Wear
Brake System Lever Position Inspection
Clutch System
Brake System Brake Pedal Height
Control Cables
Expansion Chamber/Silencer Glass Wool Replacement
Front Suspension Inspection
Swingarm/Shock Linkage
Rear Suspension Inspection
Nuts, Bolts, Fasteners
Wheels/Tires
Steering Head Bearings
Table of Contents
Fuel System
Fuel System Service Information
Fuel System Specifications
Fuel System Tool
Fuel System Torque Values
Fuel System Troubleshooting
Idle Mixture and Idle Speed
Carburetor Adjustment, Minor
Carburetor Adjustment, Major
Tuning Information Chart
Tuning for Special Conditions
Carburetor Removal/Disassembly
Fuel System
Carburetor Assembly/Installation
Installation
Reed Valve Removal
Reed Valve Disassembly/Assembly
Reed Valve Installation
Air Cleaner Housing Removal
Air Cleaner Housing Installation
Cooling System Torque Values
Cooling System Specifications
Cooling System Service Information
Cooling System Troubleshooting
Cooling System Tools
System Testing Coolant (Hydrometer Test)
Specific Gravity Chart
System Testing Radiator Cap/System Pressure Inspection
Coolant Replacement Preparation
Radiator Removal
Coolant Replacement/Air Bleeding
Radiator Installation
Water Pump Mechanical Seal Inspection
Water Pump Removal
Water Pump Bearing Replacement
Water Pump Water/Oil Seal Replacement
Water Pump Installation
Engine Removal/Installation
Engine Removal/Installation Torque Values
Engine Removal/Installation Specifications
Engine Removal/Installation Service Information
Engine Removal
Engine Installation
Cylinder Head/Cylinder/Piston
Cylinder Head/Cylinder/Piston Service Information
Cylinder Head/Cylinder/Piston Specifications
Cylinder Head/Cylinder/Piston Troubleshooting
Cylinder Head/Cylinder/Piston Torque Values
Cylinder Head Removal
Cylinder Head Inspection
Cylinder Head Installation
Cylinder Removal
Piston Removal
Cylinder Inspection
Piston Inspection
Cylinder/Piston Selection
Piston Installation
Connecting Rod Inspection
Cylinder Installation
RC Valve
RC Valve Service Information
RC Valve Troubleshooting
RC Valve Torque Values
RC Valve Tools
Exhaust Valve Decarbonizing/Inspection
Exhaust Valve Removal/Disassembly
Exhaust Deposit Draining
Flap Valve Drive Shaft Bearing Replacement
Exhaust Valve Assembly/Installation
Governor/Valve Linkage Removal
Governor/Valve Linkage Inspection
Governor Shaft Bearing Replacement
Clutch/Kickstarter/Gearshift Linkage
Clutch/Kickstarter/Gearshift Linkage Torque Values
Clutch/Kickstarter/Gearshift Linkage Tool
Clutch/Kickstarter/Gearshift Linkage Specifications
Clutch/Kickstarter/Gearshift Linkage Service Information
Clutch/Kickstarter/Gearshift Linkage Troubleshooting
Right Crankcase Cover Removal
Right Crankcase Cover Installation
Clutch Removal
Clutch Inspection
Kickstarter Removal
Kickstarter Disassembly
Kickstarter Inspection
Kickstarter Assembly
Gearshift Linkage Removal
Gearshift Linkage Inspection
Gearshift Linkage Installation
Crankcase/Crankshaft/Transmission
Crankcase/Crankshaft/Transmission Service Information
Crankcase/Crankshaft/Transmission Specifications
Crankcase/Crankshaft/Transmission Tools
Crankcase/Crankshaft/Transmission Troubleshooting
Crankcase/Crankshaft/Transmission Torque Values
Crankcase Separation
Transmission Disassembly
Crankshaft Removal
Crankshaft Inspection
Crankcase Bearing Replacement
Crankcase Bearing/Oil Seal Location
Crankshaft Bearing
Transmission Bearings
Crankshaft Installation
Transmission Assembly
Crankcase Assembly
Front Wheel/Suspension/Steering
Front Wheel/Suspension/Steering Service Information
Front Wheel/Suspension/Steering Specifications
Front Wheel/Suspension/Steering Tools
Front Wheel/Suspension/Steering Torque Values
Front Wheel/Suspension/Steering Troubleshooting
Front Wheel Removal
Front Wheel Inspection
Front Wheel Disassembly
Front Wheel Assembly
Front Wheel Installation
Fork Removal
Fork Disassembly
Fork Inspection
Fork Assembly
Fork Installation
Handlebar Removal
Handlebar Installation
Steering Stem Removal
Steering Stem Bearing Replacement
Steering Stem Installation
Rear Wheel/Suspension
Rear Wheel/Suspension Service Information
Rear Wheel/Suspension Specifications
Rear Wheel/Suspension Torque Values
Rear Wheel/Suspension Troubleshooting
Rear Wheel/Suspension Tools
Rear Wheel Removal
Rear Wheel Inspection
Rear Wheel Disassembly
Rear Wheel Assembly
Shock Absorber Removal
Shock Absorber Disassembly
Shock Absorber Bladder Replacement
Shock Absorber Damper Disassembly
Shock Absorber Piston Ring Replacement
Shock Absorber Damper Rod Disassembly
Shock Absorber Rod Guide Inspection
Shock Absorber Damper Rod Inspection
Shock Absorber Damper Assembly
Spherical Bearing Replacement
Shock Absorber Installation
Shock Linkage Removal
Shock Linkage Inspection
Shock Linkage Bearing Replacement
Shock Linkage Installation
Swingarm Removal
Swingarm Disassembly
Swingarm Bearing Replacement
Swingarm Assembly
Swingarm Installation
Brake System
Hydraulic Brake
Hydraulic Brake Service Information
Hydraulic Brake Specifications
Hydraulic Brake Troubleshooting
Hydraulic Brake Torque Values
Hydraulic Brake Tool
Brake Fluid Replacement/Air Bleeding
Brake Fluid Draining
Brake Fluid Filling/Air Bleeding
Brake Pad Replacement
Brake Disc Inspection
Front Master Cylinder Removal
Front Master Cylinder Disassembly
Front Master Cylinder Inspection
Front Master Cylinder Assembly
Front Master Cylinder Installation
Rear Master Cylinder Removal
Rear Master Cylinder Disassembly
Rear Master Cylinder Inspection
Rear Master Cylinder Assembly
Rear Master Cylinder Installation
Front Brake Caliper Removal
Front Brake Caliper Disassembly
Front Brake Caliper Inspection
Front Brake Caliper Assembly
Front Brake Caliper Installation
Rear Brake Caliper Removal
Rear Brake Caliper Disassembly
Rear Brake Caliper Inspection
Rear Brake Caliper Assembly
Rear Brake Caliper Installation
Brake Pedal Removal
Ignition System/Alternator
Ignition System/Alternator Service Information
Ignition System/Alternator Troubleshooting
Ignition System/Alternator Specifications
Ignition System/Alternator Torque Values
Ignition System/Alternator Tools
Ignition System Inspection
Ignition Coil Primary Peak Voltage
Exciter Coil Peak Voltage
Ignition Pulse Generator Peak Voltage
ICM (Ignition Control Module)
Ignition Coil Inspection
Ignition Coil Removal/Installation
Exciter Coil Inspection
Ignition Pulse General Inspection
Alternator Removal
Ignition Timing
Engine Stop Switch Inspection
Wiring Diagrams
Technical Features
RC (Radical Combustion) Valve
Troubleshooting
Engine Does Not Start or Is Hard to Start
Engine Lacks Power
Poor Performance at Low and Idle Speed
Poor Performance at High Speed
Poor Handling
Index
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Quick Links
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Torque Values
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Table of
Contents
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Table of Contents
Troubleshooting
Frame/Body Panels/Exhaust/System Service Information
37
Fuel System Troubleshooting
67
Cooling System Troubleshooting
92
Cylinder Head/Cylinder/Piston Troubleshooting
112
RC Valve Service Information
125
Clutch/Kickstarter/Gearshift linkage Troubleshooting
134
Crankcase/Crankshaft/Transmission Troubleshooting
155
Front Wheel/Suspension/Steering Troubleshooting
175
Rear Wheel/Suspension Troubleshooting
209
Hydraulic Brake Troubleshooting
247
Ignition System/Alternator Troubleshooting
270
Troubleshooting
287
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This manual is also suitable for:
Cr 125r 2003
Cr 125r 2001
Cr 125r 2000
Cr 125r
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