User Manuals: Suzuki 2005 VL800K5 Cruiser Motorcycle

Manuals and User Guides for Suzuki 2005 VL800K5 Cruiser Motorcycle. We have 1 Suzuki 2005 VL800K5 Cruiser Motorcycle manual available for free PDF download: Supplementary Service Manual

Suzuki 2005 VL800K5 Supplementary Service Manual (142 pages)

Brand: Suzuki | Category: Motorcycle | Size: 46 MB

Contents
2
Country and Area Codes
2
Specifications
3
Abbreviations
4
Sae-To-Former Suzuki Term
6
Periodic Maintenance Chart
18
Engine Idle Speed
18
Precautions in Servicing
19
Electrical Parts
19
Connector/Coupler
19
Fuse
20
Ecm/Various Sensors
20
Electrical Circuit Inspection Procedure
22
Open Circuit Check
22
Voltage Check
23
Continuity Check
23
Short Circuit Check (Wire Harness to Ground)
24
Using the Multi-Circuit Tester
25
Using the Tester
25
FI System Technical Features
26
Injection Time
26
Compensation of Injection Time (Volume)
27
FI System Parts Location
28
FI System Wiring Diagram
30
Self-Diagnosis Function
31
User Mode
31
Dealer Mode
32
TPS Adjustment
34
Fail-Safe Function
35
FI System Troubleshooting
36
Customer Complaint Analysis
36
Self-Diagnostic Procedures
38
Self-Diagnosis Reset Procedure
39
Use of SDS Diagnostic Procedures
39
Use of SDS Diagnosis Reset Procedure
40
Show Data When Trouble
41
ECM Terminal
43
Malfunction Code and Detective Condition
44
C12 CKP Sensor Circuit Malfunction
47
C13 or C17 IAP Sensor Circuit Malfunction
50
C14 TP Sensor Circuit Malfunction
53
C15 ECT Sensor Circuit Malfunction
58
C21 IAT Sensor Circuit Malfunction
62
C23 to Sensor Circuit Malfunction
66
C28 STV Actuator Circuit Malfunction
70
C29 STP Sensor Circuit Malfunction
73
C31 GP Switch Circuit Malfunction
79
C32 or C33 Fuel Injector Circuit Malfunction
81
C41 FP Relay Circuit Malfunction
83
C49 Pair Control Solenoid Valve Circuit Malfunction
84
C44 HO2 Sensor Circuit Malfunction
87
CKP Sensor Inspection
91
CKP Sensor Removal and Installation
91
IAP Sensor Removal and Installation
91
ECT Sensor Removal and Installation
91
IAT Sensor Inspection
92
IAT Sensor Removal and Installation
92
TO Sensor Removal and Installation
92
STP Sensor Removal and Installation
92
Fuel Delivery System
93
Fuel System
94
Fuel Tank Lift-Up
94
Fuel Tank Removal
94
Fuel Tank Installation
94
Fuel Pressure Inspection
95
Fuel Pump Inspection
96
Fuel Discharge Amount Inspection
96
Fuel Pump Relay Inspection
97
Fuel Pump Construction
98
Fuel Pump Removal and Disassembly
99
Fuel Mesh Filter Inspection and Cleaning
100
Fuel Pump Reassembly and Installation
101
Throttle Body Construction
103
Air Cleaner Box Removal
104
Throttle Body Removal
105
Throttle Body Disassembly
106
Throttle Body Cleaning
108
Throttle Body Reassembly
109
Throttle Body Installation
111
STP Sensor Adjustment
112
Fuel Injector Removal
112
Fuel Injector Inspection
113
Fuel Injector Installation
113
Fast Idle
114
Fast Idle Adjustment
114
Throttle Valve Synchronization
116
Use of Vacuum Balancer Gauge
117
Calibrating each Vacuum Gauge
117
Throttle Position Sensor (TPS) Setting
119
Emission Control Systems
120
Fuel Injection System
120
Exhaust Emission Control System
121
Noise Emission Control System
122
Evaporative Emission Control System
122
Pair (Air Supply) System and Emission Control System Inspection
123
PCV Hose
123
Pair Hoses
123
Pair Reed Valve
123
Pair Control Solenoid Valve
124
Evaporative Emission Control System Inspection
125
Hoses
125
Tightening Torque
126
Wiring Harness Routing
127
Cable Routing
130
Cooling System Hose Routing
131
Speed Sensor Lead Wire Routing
132
Brake Pedal Installation
134
Handlebar Balancer
134
Pair (Air Supply) System Diagram
135
Pair (Air Supply) System Hose Routing
136
Evap Canister Hose Routing
137
Special Tools
138
Wire Color
139
Wiring Diagram
140

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User Manuals: Suzuki 2005 VL800K5 Cruiser Motorcycle

Suzuki 2005 VL800K5 Supplementary Service Manual (142 pages)

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