Lexus 2005 IS300 User Manual page 1105

ST-12
(7)
Long
(6)
(5)
(4)
(1)
Lead Terminal
Wooden
Block
40 mm
20 mm
37 mm
2005 LEXUS IS300 (RM1140U)
STARTING
(e)
Short
(2)
(3)
NOTICE:
P25788
Be careful to install the terminal insulators in the correct
direction.
(f)
(g)
Contact
NOTICE:
Plate
F
B01974
F
- STARTER
Temporarily install new terminal C kit parts:
(1) Install a new terminal insulator (inside).
(2) Install a new contact plate.
(3) Install a new terminal bolt.
(4) Install a new O-ring.
(5) Install a new terminal insulator (outside).
(6) Install a new wave washer.
(7) Install a new terminal nut.
Temporarily tighten the terminal nuts.
Tighten the terminal nut
(1) Put a wooden block on the contact plate and press
it down with a hand press.
Dimensions of wooden block:
20 x 37 x 40 mm (0.79 x 1.46 x 1.57 in.)
Press force:
981 N (100 kgf, 221 lbf)
Check the diameter of the hand press ram. Then
calculate the gauge pressure of the press when
981 N (100 kgf, 221 lbf) of force is applied.
Gauge pressure:
2
(kgf/cm ) = Ram diameter (cm)
221 lbf
(psi) = Ram diameter (in.)
2
2
(kPa) = (kgf/cm ) x 98.1
(kPa) = (psi) x 6.9
If the contact plate is not pressed down with the spe-
cified pressure, the contact plate may tilt due to coil
deformation or the tightening of the nut.
Author :
100 kgf
2
x 3.14 (π)
2
2
x 3.14 (π)
Date :
1533