Lexus 2005 IS300 User Manual page 1104

Wear
Long
Short
(3)
(2)
(1)
Indentation
2005 LEXUS IS300 (RM1140U)
STARTING
(b)
If the depth of wear is greater than the maximum, replace the
contact plate.
P25785
(c)
SST
B01973
(d)
(4)
(5)
(6)
(7)
Protrusion
B11946
HINT:
Match the protrusion of the insulator with the indentation of the
housing.
NOTICE:
Be careful to install the terminal insulators in the correct
direction.
- STARTER
Using vernier calipers, measure the contact plate for
depth of wear.
Maximum wear: 0.9 mm (0.035 in.)
Remove the terminal kit parts.
(1) Using SST, loosen the terminal nuts.
SST 09810-38140
(2) Terminal C:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), O- ring, terminal bolt, contact
plate and terminal insulator (inside).
(3) Terminal 30:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), packing, O-ring, terminal bolt,
contact plate and terminal insulator (inside).
Temporarily install new terminal 30 kit parts:
(1) Install a new terminal insulator (inside).
(2) Install a new contact plate.
(3) Install a new terminal bolt.
(4) Install a new O-ring.
(5) Install a new packing and terminal insulator (out-
side).
Install the packing to the terminal insulator, and
install them.
(6) Install a new wave washer.
(7) Install a new terminal nut.
Author :
ST-1 1
Date :
1532