Husqvarna FE 450 2016 Repair Manual page 6

TABLE OF CONTENTS
WIRING HARNESS, BATTERY ...................... 141
15
15.1
15.2
15.3
15.4
15.5
15.6
15. 7
15.8
16 BRAKE SYSTEM .......................................... . 148
16.1
16.2
16.3
16.4
16.5
16.6
16.7
16.8
16.9
16.10
16.11
16.12
16.13
16.14
16.15
17 LIGHTING SYSTEM, INSTRUMENTS ........... 166
17 .1
17.2
17.3
17.4
17 .5
17 .6
17. 7
18 ENGINE ......................................................... 171
18.1
18.2
18.3
18.3.1
18.3.2
18.3.3
18.3.4
4
Changing the fuses of individual
power consumers ............................. 141
Changing the main fuse .................... 143
Checking the starter relay ................. 144
Removing the battery ........................ 144
Installing the battery ......................... 145
Recharging the battery ..................... 145
Checking the charging voltage ......... 14 7
Checking the open-circuit current .... 14 7
Checking the front brake linings ....... 148
Changing the front brake linings ....... 148
Checking the free travel of the
hand brake lever ............................... 151
Adjusting free travel of hand brake
lever (FE EU/AU, FE 501 S US) ......... 151
Adjusting the basic position of the
hand brake lever (FE 450/501 US) . .. . 152
Checking the front brake fluid
level ................................................... 152
Adding front brake fluid .................... 153
Changing the front brake fluid .......... 154
Checking the rear brake linings ........ 157
Changing the rear brake linings ........ 158
Checking the free travel of foot
brake lever . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . 160
Adjusting the basic position of the
foot brake lever ................................. 161
Checking the rear brake fluid level ... 161
Adding rear brake fluid ..................... 162
Changing the rear brake fluid ........... 163
Adjusting the combination
instrument......................................... 166
Adjusting the kilometers or miles ...... 167
Adjusting the clock ........................... 167
Setting the wheel circumference ...... 168
Adjusting the service display ............ 168
Checking the headlight setting ......... 169
Adjusting the headlight range ........... 169
Removing the engine ........................ 171
Installing the engine .......................... 176
Engine disassembly .......................... 181
Preparations ................................. 181
Draining the engine oil. ................. 181
Removing the clutch push rod ..... 182
Removing the oil filter ................... 182
18.3.5 Removing the starter motor ......... 183
18.3.6 Removing the spark plug ............. 183
18.3.7 Removing the valve cover ............ 183
18.3.8 Removing the alternator cover ..... 184
18.3.9 Positioning the engine at
ignition top dead center ............... 184
18.3.10 Removing the timing chain
tensioner ....................................... 185
18.3.11 Removing the camshaft ............... 185
18.3.12 Removing the cylinder head ......... 186
18.3.13 Removing the piston .................... 186
18.3.14 Removing the rotor ....................... 186
18.3.15 Removing the timing chain
guide rail ....................................... 187
18.3.16 Removing the timing chain
tensioning rail ............................... 187
18.3.17 Removing the timing chain
securing guide .............................. 187
18.3.18 Removing the timing chain ........... 188
18.3.19 Removing the ignition pulse
generator...................................... 188
18.3.20 Removing the suction pump ........ 188
18.3.21 Removing the water pump
cover ............................................. 189
18.3.22 Removing the clutch cover ........... 189
18.3.23 Removing the clutch discs ........... 190
18.3.24 Removing the primary gear nut.. .. 191
18.3.25 Removing the outer clutch hub .... 191
18.3.26 Removing the torque limiter ......... 192
18.3.27 Removing the starter idler gear .... 192
18.3.28 Removing the shift shaft ............... 192
18.3.29 Removing the shift drum
locating unit.. ................................ 192
18.3.30 Removing the locking lever .......... 193
18.3.31 Removing the oil pump gear
wheels .......................................... 193
18.3.32 Removing the force pump ............ 194
Removing the primary gear .......... 194
18.3.33
18.3.34 Removing the freewheel gear ....... 194
18.3.35 Removing the left engine case
section.......................................... 195
18.3.36 Removing the shift rails ................ 196
18.3.37 Removing the shift drum .............. 196
18.3.38 Removing the shift forks .............. 196
18.3.39 Removing the transmission
shafts ............................................ 196
18.3.40 Removing the crankshaft ............. 197
18.4 Working on individual parts .............. 197
18.4.1 Work on the right section of the
engine case .................................. 197
18.4.2 Working on the left section of
the engine case ............................ 199