Triumph Rocket III Classic Service Manual page 477

6. Slide the top bush along the inner tube and locate it
in the outer tube. Drift the bush into position using
the plain end of tool 3880080-T0301.
Keep the fork fully compressed whilst installing
the bush, oil seal and circlip. Any accidental
damage to the inner tube will then be confined to
the area which is normally above the oil seal.
1
11.11-2
1.
Tool 3880080-T0301
2. Top bush
3. Outer tube
Z Slide the washer along the inner tube and locate it in
the outer tube.
8. Lubricate the lip of the new oil seal with fork oil.
Ensure the seal is the correct way around then ease it
onto the inner tube. Drift the seal into position in the
outer tube using the plain end of tool 3880080-
T0301.
9. Secure the oil seal in position with the circlip,
ensuring it is correctly located in its groove.
10. Fit the new dust seal onto the inner tube and drift it
into position in the outer tube using the chamfered
end of tool 3880080-T0301.
2
11.11-3
1. Tool 3880080-T0301
2.
Dust seal
Front Suspension
11. Refill the fork with new oil (see page
14-30>.
12. Extend the inner tube and insert the fork spring.
13. Fit the spring seat and spacer.
1. Spacer
2. Spring seat
14. Lubricate the O-ring with a smear of fork oil then
screw the top cap fully into the inner tube.
Keep the top cap under pressure until you are sure it is
fully engaged with the inner tube threads. To prevent
injury, always wear eye, face and hand protection when
refitting the top cap.
15. Tighten the damper rod bolt to 30 Nm.
cesx
1.
Damper rod bolt
16. Refit the fork (see page
14-28>
and tighten the top
cap to 30 Nm.
Note:
• It is much easier to tighten the top cap when
the fork is securely clamped in the bottom
yoke.
SelVice Manual- Rocket Ill/ Classic / Touring
14.35