Disassembly; Press Bars - Triumph Rocket III Classic Service Manual

Disassembly
1. Remove the circlip (15) from in front of second gear
(14).
2. Remove second gear (14).
3. Remove the circlip (13) from in front of third/fourth
gear
(12).
4. Remove third/fourth gear
(12).
5. Remove the circlip (11) from in front of fifth gear
(8).
6. Remove the thrust washer (10), fifth gear (8) and the
fifth gear bush (9).
Z Note (or mark) the orientation of the two Belleville
washers
(7),
then remove them from the shaft.
8. Remove the thrust washer (6).
Note:
• Unless the bearing at the clutch end of the
input shaft is damaged or worn, it is not
normally necessary to remove it from the
shaft. The bearing is pressed onto the shaft and
is also pressed into its housing and retained by
a snap-ring. The bearing and housing are
removed from the shaft together and are then
separated.
When using a press, always wear overalls, eye face and
hand protection. Objects such as bearings frequently
break-up under load and the debris caused during
break-up may cause damage and injury to unprotected
parts of the body.
Never wear loose clothing, which could become trapped
in the press and cause crushing injury to the hand, arms
or other parts of the anatomy.
Transmission
9. Support the bearing and housing on press bars, then
press the shaft through the bearing and housing as
shown below.
1
1. Press bars
2. Bearing/housing
10. Remove the snap-ring from the bearing housing.
When pressing the bearing out of the housing, never
support the housing on its peripheral lugs, as they will
break under the loads imparted by the press. Always
support the housing on its outer circumference ensuring
the maximum arc of that circumference is supported.
11. Support the outer circumference of the bearing
housing on press bars, then press the bearing
through the housing.
Pressing out the Bearing
SelVice Manual - Rocket 1111 Classic I Touring
8.29