Rear Brake Disc Removal And Installation; Rear Brake Disc Inspection - Suzuki Intruder VZ1500 Service Manual

Brake Caliper Carrier
Inspect the brake caliper carrier for damage. If any
damages are found, replace the brake caliper carrier
with new one.

Rear Brake Disc Removal and Installation

Removal
1) Remove the rear wheel assembly. Refer to "Rear
Wheel Assembly Removal and Installation in Section
2D (Page 2D-10)".
2) Remove the rear brake disc.
Installation
Install the rear brake disc in the reverse order of
removal. Pay attention to the following points:
• Make sure that the brake discs are clean and free of
any grease.
• Apply thread lock to the brake disc bolts (1) and
tighten them to the specified torque.
Lock Cement Super 1360 or equivalent)
Tightening torque
Brake disc bolt (a): 23 N·m (2.3 kgf-m, 16.5 lbf-ft)
I940H1430020-01
B940H24306007

Rear Brake Disc Inspection

Brake Disc Thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(A): 09900–20205 (Micrometer (0 – 25 mm))
Brake disc thickness
Service limit (Rear): 6.3 mm (0.25 in)
I940H1430021-01
: Thread lock cement 99000–32130 (Thread
1
(a)
Rear Brakes: 4C-7
1
(a)
I940H1430022-01
B940H24306008
(A)
I649G1430027-03