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1-ii Table of Contents
PAIR Reed Valve Removal and Installation........ 1B-8
PAIR System Inspection ..................................... 1B-9
Crankcase Breather (PCV) Hose Inspection.....1B-10
Specifications.....................................................1B-14
Service Data......................................................1B-14
Tightening Torque Specifications......................1B-14
Special Tools and Equipment ...........................1B-14
Recommended Service Material ....................... 1B-14
Special Tool ......................................................1B-14
Engine Electrical Devices ....................... 1C-1
Precautions...........................................................1C-1
Precautions for Engine Electrical Device ............1C-1
Component Location ...........................................1C-1
Engine Electrical Components Location .............1C-1
Diagnostic Information and Procedures............1C-1
Engine Symptom Diagnosis ................................1C-1
Repair Instructions ..............................................1C-1
ECM Removal and Installation............................1C-1
CKP Sensor Inspection .......................................1C-1
CKP Sensor Removal and Installation ................1C-1
IAP Sensor Inspection.........................................1C-1
IAP Sensor Removal and Installation..................1C-2
TP Sensor Inspection..........................................1C-2
TP Sensor Removal and Installation...................1C-2
TP Sensor Adjustment ........................................1C-3
IAT Sensor Removal and Installation..................1C-3
ECT Sensor Removal and Installation ................1C-4
ECT Sensor Inspection .......................................1C-5
TO Sensor Removal and Installation ..................1C-5
TO Sensor Inspection .........................................1C-6
STP Sensor Inspection .......................................1C-6
STP Sensor Adjustment......................................1C-6
STP Sensor Removal and Installation ................1C-7
STV Actuator Inspection .....................................1C-8
STV Actuator Removal and Installation ..............1C-8
ISC Valve Inspection...........................................1C-8
ISC Valve Removal and Installation....................1C-8
ISC Valve Preset and Opening Initialization .......1C-8
HO2 Sensor Inspection .......................................1C-9
HO2 Sensor Removal and Installation ................1C-9
GP Switch Inspection ..........................................1C-9
GP Switch Removal and Installation ...................1C-9
Specifications.....................................................1C-10
Service Data......................................................1C-10
Tightening Torque Specifications......................1C-10
Special Tools and Equipment ...........................1C-11
Recommended Service Material .......................1C-11
Special Tool ......................................................1C-11
Engine Mechanical .................................. 1D-1
Schematic and Routing Diagram ........................1D-1
Throttle Cable Routing Diagram..........................1D-2
Diagnostic Information and Procedures ............1D-3
Engine Mechanical Symptom Diagnosis .............1D-3
Compression Pressure Check ............................1D-3
Repair Instructions ..............................................1D-4
Throttle Body Components .................................1D-9
Throttle Body Construction................................1D-10
ISC Valve Removal and Installation ..................1D-12
Throttle Body Removal and Installation ............1D-12
Throttle Body Disassembly and Assembly ........1D-14
Throttle Body Inspection and Cleaning .............1D-17
Throttle Valve Synchronization .........................1D-18
ISC Valve Reset................................................1D-20
Engine Assembly Removal ...............................1D-20
Engine Assembly Installation ............................1D-24
Engine Top Side Disassembly ..........................1D-27
Engine Top Side Assembly ...............................1D-32
Cylinder Head Cover Inspection .......................1D-41
Camshaft Inspection .........................................1D-41
Automatic-decomp. Inspection ..........................1D-43
Cam Chain Tension Adjuster Inspection ...........1D-43
Cylinder Head Disassembly and Assembly ......1D-45
Cylinder Head Related Parts Inspection ...........1D-47
Valve Guide Replacement ................................1D-50
Valve Seat Repair .............................................1D-52
Cam Chain Guide Inspection ............................1D-53
Cylinder Inspection............................................1D-53
Piston Ring Removal and Installation ...............1D-53
Piston and Piston Ring Inspection ....................1D-55
Engine Bottom Side Disassembly .....................1D-56
Engine Bottom Side Assembly..........................1D-64
Cam Chain Tensioner Inspection......................1D-73
Conrod Removal and Installation ......................1D-74
Conrod / Crankshaft Inspection.........................1D-75
Crankshaft Bearing Replacement .....................1D-78
Specifications .....................................................1D-82
Service Data......................................................1D-82
Tightening Torque Specifications......................1D-84
Special Tools and Equipment ...........................1D-85
Recommended Service Material .......................1D-85
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