Suzuki Intruder VZ1500 Service Manual page 260

1D-71 Engine Mechanical:
Clutch / Secondary Drive Gear
• Install the clutch sleeve hub. Refer to "Clutch
Installation in Section 5C (Page 5C-8)".
NOTE
It is difficult to install the primary driven gear,
rotate the crankshaft.
• Shift the transmission into 1st gear.
• Hold the clutch sleeve hub with the special tool.
Special tool
(A): 09920–53740 (Clutch sleeve hub holder)
: 09920–31020 (Extension handle)
• Install the secondary drive gear shim (1) and
secondary drive gear (2).
• Apply thread lock to the secondary drive gear bolt and
tighten it to the specified torque.
: Thread lock cement 99000–32130
(THREAD LOCK CEMENT SUPER 1360 or
equivalent)
Tightening torque
Secondary drive gear bolt (a): 160 N·m (16.0 kgf-
m, 115.5 lbf-ft)
(A)
I940H1140244-01
1
2
I940H1140245-01
(a)
• Install the clutch drive plates, driven plates, push rod,
push pease and pressure plate. Refer to "Clutch
Installation in Section 5C (Page 5C-8)".
Front Cam Chain / Front Cam Chain Tensioner
• Install the front cam chain (1) and cam chain tensioner
(2).
• Apply thread lock to the bolts and tighten its to the
specified torque.
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER 1303 or
equivalent)
Tightening torque
Cam chain guide bolt (a): 23 N·m (2.3 kgf-m, 16.5
lbf-ft)
Front cam chain tensioner bolt (b): 23 N·m (2.3
kgf-m, 16.5 lbf-ft)
2
1
(a)
I940H1140246-01
I940H1140247-01
(b)
I940H1140248-01