Suzuki Intruder VZ1500 Service Manual page 376

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2B-7 Front Suspension:
• Refill specified front fork oil up to the top level of the
outer tube again. Move the outer tube up and down
several strokes until bubbles do not come out from the
oil.
• Keep the front fork vertically and wait 5 – 6 minutes.
NOTE
• Always keep oil level over the cartridge top
end, or air may enter the cartridge during
this procedure.
• Take extreme attention to pump out air
completely.
• Hold the front fork vertically and adjust fork oil level
with the special tool.
NOTE
When adjusting the fork oil level, remove the
fork spring and compress the inner tube fully.
Special tool
(B): 09943–74111 (Fork oil level gauge)
Fork oil level "a"
121 mm (4.8 in)
"a"
I649G1220028-03
(
)
B
I823H1220028-01
Front fork inner rod lock-nut
Loosen the lock-nut (1) to the bottom of inner rod
threads.
1
Fork spring
Install the fork spring as shown in the figure.
NOTE
The smaller pitch "a" should face to the
bottom side of the front fork.
" a "
Front fork cap bolt
• Pull up the inner rod with the special tool.
Special tool
(A): 09940–52841 (Front fork inner rod
holder)
• Compress the spring with the special tool (B) and then
insert the special tool (C) between the lock-nut and
the spacer.
Special tool
(B): 09940–94930 (Front fork spacer holder)
(C): 09940–94922 (Front fork spring stopper
plate)
I940H1220023-02
I940H1220024-01

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