Transmission Related Parts Inspection - Suzuki Intruder VZ1500 Service Manual

• Install the left driveshaft bearing (5) using the
hydraulic press and special tool.
Special tool
(A): 09913–70210 (Bearing installer set)
NOTE
The stamped mark side of bearing faces
secondary drive gear side.
• Apply thread lock to the screws, and install the
retainers (6) by tightening them.
: Thread lock cement 99000–32050
(THREAD LOCK CEMENT 1342 or equivalent)
• Install the left countershaft bearings (7) and left
gearshift cam bearings (8), with the special tool.
CAUTION
!
Use the special tool suitable size for each
bearing to prevent damage.
NOTE
• The sealed side "B" of left countershaft
bearing (7) faces outside of crankcase.
• The stamped mark side of the bearing
faces inside of crankcase.
Special tool
: 09913–70210 (Bearing installer set)
(A)
5
I940H1520036-01

Transmission Related Parts Inspection

Refer to "Transmission Removal and Installation
(Page 5B-3)" and "Countershaft Gear / Driveshaft Gear
Disassembly and Assembly (Page 5B-5)".
Gearshift Fork to Groove Clearance
6
I940H1520037-01
Using a thickness gauge, check the gearshift fork
clearance in the groove of its gear.
If the clearance checked is noted to exceed the limit
specified, replace the fork or its gear, or both.
Special tool
Gearshift fork to gearshift fork groove clearance
Standard: 0.1 – 0.3 mm (0.004 – 0.012 in)
Service limit: 0.5 mm (0.02 in)
Manual Transmission:
7
7
8
NOTE
The clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the shifting action.
(A): 09900–20803 (Thickness gauge)
5B-9
"B"
I940H1520040-01
I940H1520041-01
B940H25206006
(A)
I649G1520056-03