Cylinder Head Cover Installation - Honda Civic 2002-2003 Service Manual

•
•
•
14. Install the water bypass hose.
15. Install the air cleaner housing (see step 37 on page
5-151.
16. Install the intake manifold (see page 9-51.
17. Install the exhaust manifold (see page 9-71.
18. Install the cam chain (see page 6-151 .
19. Adjust the valve clearance (see page 6-91.
20. Install the drive belt (see page 4-261.
21. Clean the battery posts and cable terminals with
sandpaper, then assemble them and apply grease
to prevent corrosion.
22. After installation, check that all tubes, hoses and
connectors are installed correctly.
23.
24.
Inspect for fuel leaks. Turn the ignition switch ON
(II) (do not operate the starterl so that the fuel pump
runs for about 2 seconds and pressurizes the fuel
line. Repeat this operation two or three times, then
check for fuel leakage at any point in the fuel line.
Refill the radiator with engine coolant, and bleed
air from the cooling system with the heater valve
open (see page 10-61.
25. Inspectthe idle speed (see page 11-1381.
26. Inspect the ignition timing (see page 4-17) .
Cylinder Head Cover Installation
1. Thoroughly clean the head cover gasket and the
groove.
2. Install the head cover gasket (A) in the groove of
the cylinder head cover (BI.
3. Check that the mating surfaces are clean and dry.
4. Apply liquid gasket, PIN 08718-0009, on the chain
case and the No.5 rocker shaft holder mating areas.
NOTE: Do not install the parts if 5 minutes or more
have elapsed since applying liquid gasket. Instead,
reapply liquid gasket after removing old residue.
Apply liquid gasket
to these points.
-T~-\-""
,
-;j/~'
\, ---"' L-...-.J>--"
T~!
,.1
\- f---=--
Apply liquid gasket
to these points.
(cont'd)
6-41