Engine Lubrication - Honda Civic 2002-2003 Service Manual

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Item
Measurement Qualification Standard or New
Service Limit
Engine oil Capacity
5.32 (5.6 US qt) for engine overhaul
4.2 Q (4.4 US qt) for oil change, including filter
4.0
ij
(4.2 US qtl for oil change, without filter
Oil pump Inner-ta-outer rotor clearance
0.02-0.16 mm (0.001 -0.006 in.)
0.20 mm (0.008 in,)
Pump housing-ta-outer rotor
! 0.15-0.21
mm (D,006-0.00B in.)
0.23 mm (0.009 in.)
clearance
i Pump housing-ta-rotor axial 0.02-0.07
mm
(0.001-0.003
in.) 0.12 mm (0.005 in.)
clearance
Balancer shafts, journal diameter
NO.1 journal, front
19.938-19.950 mm 10.7850-0.7854 in.1
19.92 mm (0.784 in.)
I
shaft
No.1 journal, rear shaft 23.938--23.950 mm (0,9424-0.9429 in.) 23.92 mm (0.942 in.)
No.2 journal, front and : 32.949-32.961 mm (1.2972-1.2977 in.) 32.93 mm (1.296 in.)
rear shaft e::--:---- ...
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Balancer shafts, journal taper 0.005 mm (0.0002 in.) max.
Balancer shafts, end play
Front 0.070-0.135 mm (0.0028-0.0053 in.) 0.15 mm (0.006 in.)
Rear 0.070-0.135 mm (0.0028-0.0053 in.) 0.15 mm (0.006 in.)
Balancer shafts, shaft-to-bearing . No.1 journal, front
0.050-0.082 mm (0.0020-0.0032 in.) 0.10 mm (0.004 in.)
clearance shaft
1
,
No.1 journal. rear shaft 0.050-0.082 mm (0.0020-0.0032 in.)
0.10 mm (0.004 in.)
No.2 journal, front and 0.060--0.120 mm (0.0024-0.0047 in.) 0.15 mm (0.006 in.)
rear shaft
Balancer shaft bearings, 1.0.
i
No.1 journal, front 20.000-20.020 mm (0.7874-0.7882 in.) 20.03 mm (0.789 in.)
shaft
.
.
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NO.1 Journal, rear shaft : 24.000-24.020 mm (0.9449- 0.9457 in.) 24.03 mm (0.946 in.)
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No.2 journal, front and 33.021 -33.069 mm (1.3000-1.3019 in.) 33.09 mm (1.303 in.)
rear shaft
Reliefvalve, oil pressure with oil At idle 70 kPa (0.7 kgf/cm', 10 psi) min.
temperature at 176°F (SoOe) At 3,000 rpm 300 kPa (3.1 kgf/cm', 44 psi) min.
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oomg
Item Measurement
Oualification Standard or New
I
Service Limit
Radiator Coolant capacity {includes engine, Engine overhaul 6.7L 17.1 US qtl
heater, hoses, and reservoir} Coolant change 5.0 L (5.3 US qt)
Reservoir Coolant capacity 0.53 L (0.56 US qtl
Radiator cap Opening pressure ,93-123 kPa (0.95-1.25 kgf/cm', 14-18 psi)
Thermostat Opening temperature Begins to open 169-176'F (76-80'CI
Fully open
194'F (90'CI
Valve lift at fully open 8.0 mm W.31 in.) min.
Radiator fan Switching temperature Turns ON
196-203'F (91-95'CI
switch Turns OFF Subtract 5-- 15°F (3-8"C) from actual ON temperature
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