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Manual Transmission and
MIT
Differential
Item
Measurement
Oualification
Standard or New
Service limit
Transmission
Capacity
I
For fluid change: 1.52 (1.6 US qt)
fluid
, For overhaul: 1.7
Q.
(l.B
US
qt)
Mainshaft
End play
0.11 --0.17 mm (0.004-0.007 in.)
Adjust
Diameter of bushing surface
20.80-20.85
mm
(O.alS-D.a2l
in.)
20.75 mm (0.817 in.)
Diameter of distance collar
31.984-32.000
mm
(1.2594-1.2598
in.)
31.93 mm (1.257 in.)
Diameter of ball bearing contact area
27.977-- 27.990 mm (1.1015-" 1.1020 in.)
27.92 mm (1.099 in.)
(clutch housing side)
Diameter of needle bearing contact
I
38.984-39.000
mm
11.5348 -1.5354
in.)
38.93
mm
(1.533
in.)
area
Diameter of ball bearing contact area
27.987-28.000
mm
(1.1019
1.1024
in.)
27.93 mm (1,100 in.)
(transmission housing side)
Runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
Mainshaft 3rd,
1.0.
44.009-44.025 mm 0.7326
1.7333 in.}
44.0S mm (1.735 in.)
-
4th and 5th
End play
0.06-0.16 mm (0.002-0.006 in.)
0.25 mm (0.010 in.)
gears
Thickness
23.92-23.97 mm (0.941-0.944 in,)
23.S0 mm (0.937 in.)
Countershaft
Diameter of needle bearing contact
35.000-35.015 mm (1.37S0-1.3785 in.)
34.95 mm (1.376 in.)
area (clutch housing side)
Diameter of distance collar contact
39.937-39.950 mm (1.5723-1.5728 in.)
39.88 mm (1.570 in.)
area
Diameter of ball bearing contact area
30.020-30.033 mm (1.1819--1.1824 in.)
29.97 mm (1.180 in.)
(transmission housing side)
Runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
35 mm
shim-to~bearing
inner race
0.04-0.10 mm (0.0016-0.0039 in.)
Adjust
clearance
Countershaft
1.0 .
52.010- 52.029 mm (2.0476-2.0484 in.)
52.0S mm (2.050 in.)
l
•
1st gear
End play
0.06--0.16 mm (0.002-0.006 in.)
0.25 mm (0.010 in.)
Thickness
22.92-22.97 mm (0.902'-0.904 in.)
22.S7 mm (0.900 in.)
Countershaft
1.0.
52.010-52.029 mm (2.0476-2.0484 in.)
52.08 mm (2.050 in.)
2nd gear
End play
0.06-0.16 mm (0.002-0.006 in.)
0.25 mm (0.010 in.)
Thickness
27.92- 27.97 mm (1.099-1.101 in.)
27.87 mm (1.097 in.)
Countershaft
1.0.
39.95-39.96 mm (1.5728-1.5732 in.)
39.97 mm (1.574 in.)
1st gear
0.0.
46.989--47.000 mm (1.8499-1.8504 in.)
46.94 mm (1.848 in.)
distance collar
Length
23.03 -'-23.08 mm (0.907-0.909 in.)
.
Countershaft
1.0.
39.95-39.96 mm (1.5728-·1.5732 in.)
39.97 mm (1.574 in.)
2nd gear
0.0.
46.989-47.000 mm (1.8499---1.S504 in.)
46.94 mm (1.848 in.)
distance collar
Length
28.03-28.08 mm (1.104
1.106 in.)
•
2-7
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