Clutch Plate Inspection; Friction Plate Thickness - Triumph 2012 Tiger 800 Service Manual

Engage second gear and l o ck the i n ner and
outer clutch drums together usi n g servi c e
8.
T3880306.
1. Service Tool T3880306
Depress the rear brake pedal to prevent the
9. e g e from turning, then rel e ase the clutch
centre nut.
n in
10. Remove the centre nut <discard the nut), Belleville
washer, flat washer, clutch inner drum and thrust
washer.
m1
1. Centre nut
2. Belleville washer
3. Flat washer
4. Inner drum
5. Thrust washer
tool
SeiVice Manual - Tiger 800 and Tiger 800XC
1 1. Slide the clutch outer drum assembly gently
backwards and forwa rds to dislodge the inner
bearing sleeve. Carefully remove the bearing sleeve
while supporting the clutch drum.
1. Outer drum
2. Bearing sleeve
1 2 . Remove the clutch outer drum leaving the o i l pump
drive sprocket, bearing and sleeve in place on the
input shaft.
Clutch Plate I nspection

Friction Plate Thickness

1. If any friction plate thickness is outside the service
limit, replace the friction plates as a set.
gaal
1. Clutch friction plate
Friction plate thickness - all plates
Standard
Service limit
Clutch
m m
3 .00
2 . 8 0 m m
4.7