Alternator; Removal - Triumph 2012 Tiger 800 Service Manual

Alternator

Removal

1. Remove the rider's seat <see page
Disconnect the battery, 1;\egative (black) lead first.
3 .
Remove t h e starter m otor <see page
4.
Release the bolts securing the left hand engine cover.
Col lect the bottom hose bracket from under the
front two bolts.
Note the positions of the two different bolt lengths.
Discard the 35 m m bolts.
1. Left hand engine cover
2. Bottom hose bracket
5 . Withd raw t h e cover from t h e cra n kcase against the
pull of the alternator magnet.
6.
To remove the stator from the cover, release the
three bolts i n the centre of the cover and release the
bolt securing the cable bracket. Discard the bolts.
cgzm
1. Stator
2. Stator fixings
3. Cable bracket
4. Cable bracket fixing
S. Alternator spray bar
Z
Withdraw the stator.
16-13>.
17-18).
SeiVice Manual Tiger 800 and Tiger 800XC
-
Do not use tools to tig hten service tool T3 880375.
Tig hten the tool by hand on ly. Over-tig htening of the
tool wil l lead to damage to the a lternator rotor.
8.
To remove the rotor, clean the a lternator rotor to
remove a l l traces of oil, and fit tool T 3 8 8 0 3 75 to the
rotor as shown below. Retai n the tool to prevent the
crankshaft from rotating and remove the centre bolt
from the cra n kshaft.
1. Rotor
2. Tool T3880375
3. Centre bolt
9. With the bolt rem oved, locate the spigot from the
larger of the two thrust pads supplied with tool
T3 8803 6 5 to the cra nkshaft.
cdwv1
1. Thrust pad
10. Assem ble tool T 3 8 8 0 3 6 5 to the threaded centre
section of the rotor.
Electrical
17.19