Rear Brake Disc; Wear; Rear Master Cylinder; Removal - Triumph 2012 Tiger 800 Service Manual

Brakes

Rear Brake Disc

Wear

Before starting work, ensure the motorcycle is stabilised
and adequately supported. This will help prevent it from
falling and causing injury to the operator or damage to
the motorcycle.
1. Replace any brake disc worn beyond the service limit
or that exceeds the disc run-out limit.
Rear Disc Thickness
Standard:
Serv1ce Limit:
Disc Run-out
Service Limit:
Measure disc run-out using an accurate d i a l gauge
mounted on a surface plate.
1. Disc
2. Dial gauge
Note:
•
Details of rear brake disc removal and
installation can be found in the wheel
section.
14.30
6.0 mm
5.5 mm
0.50 m m
-
SeiVice Manual Tiger 800 and Tiger SOOXC

Rear Master Cylinder

Removal

•
Before starting work, ensure the motorcycle is stabilised
and adequately supported. This will help prevent it from
falling and causing injury to the operator or damage to
the motorcycle.
1.
Remove the rider's seat <see page
2. Disconnect the battery, negative (black> lead first.
To prevent paint damage, do not spill brake fluid onto
any area of the bodywork. Spilled brake fluid will
damage paintwork.
3. Remove the two fixings and remove the heel guard.
4. Drain the fluid from the master cylinder . by bleeding
the system at the rear caliper until all fluid has been
expelled.
5. Remove the clip from the clevis pin at the lower end
of the brake pushrod.
6. Remove the clevis pin.
Z Disconnect the rear brake light switch.
8. Remove the rear brake light and disconnect the rear
brake hose from the master cylinder, noting its
orientation.
9. Remove the screws securing the master cyl inder to
the frame and detach the master cylinder.
cg yv
1. Master cylinder
2. Master cylinder fixings
3. Clevis pin
4. Ciip
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16- 13).