Installation - Triumph 2012 Tiger 800 Service Manual

Selector fork to groove clearance
Service limit
Examine the gear change shaft seal for damage
2 .
and/or wear. Replace the seal if damaged and/or
worn.

Installation

Position the input shaft selector fork into the
1.
crankcase, locating the forks into the selector groove
on the input shaft. Ensu re the fork is fitted in the
position noted during removal.
1. Input shaft selector fork
2. Input shaft
Using clean engine oil, lubricate t h e selector drum
2 .
bearings. Lubricate the selector drum tracks with a
50150 solution of engine oil and molybden um
disulphide g rease.
Position the selector drum into the cran kcase.
3 .
1. Selector drum
4. Refit the gear position sensor, ensuring the pin on
the sensor engages in the hole selector drum.
Tighten the fixings to
5 Nm.
0.47 mm max
Service Manual Tiger 800 and Tiger 800XC
-
5. Rotate the selector drum and ensu re a smooth
movement. Rectify as necessary.
The selector forks can be fitted incorrectly. Ensure the
position and orientation of the selector forks are the
same as noted during removal. I ncorrect fitting of the
selector forks will cause gearbox damage.
6.
Push the input selector shaft into the crankcase from
the clutch end. As the shaft is inserted locate the
selector fork onto the shaft. Ensure the fork is fitted
in the position noted during removal, and the pin on
the fork engages in the track in the drum.
1. Input selector shaft
2. Selector fork
Z
Push the output selector shaft into the crankcase
from the clutch end. As the shaft is inserted, locate
the selector forks. Ensure the fork is fitted in the
position noted during removal, and the pin on the
fork engages in the track in the drum.
1. Output selector shaft
2. Sixth gear selector fork
3. Fifth gear selector fork
Transmission
7.9