Triumph 2012 Tiger 800 Service Manual page 298

Fuel System/Engine Management
5. Tighten the header pipe to cylinder head nuts in the
sequence shown below:
Stage 1 : Tighten the header pipe nuts to
•
2 Nm.
Stage 2: Tighten the header pipe nuts to
•
19 Nm.
Header Pipe Tightening Sequence
6. Tighten the rear mounting point fixing to
Z Refit the radiator and refill the cooling system <see
page 1 1-12>.
8. Reconnect the oxygen sensor and route the harness
under the sump guard as noted on disassembly.
9.
Refit the sump guard (see page 16-21).
10. Position and engage the silencer to the header pipe.
Do not tighten the clamp at this stage.
10. 120
19 Nm.
SeJVice Manual Tiger 800 and Tiger 800XC
-
1 1. Align the silencer mounting bracket to the rear
frame bracket. Refit the nut. Tig hten the fixings to
1 5 Nm.
Align the clamp for the silencer to header pipe joint
as shown below and tighten to
1. Silencer intermediate pipe
2. Clamp
3. Header pipe
1 3 . Reconnect the battery, positive (red> lead first.
Do not install the exhaust system or run the engine
without the exhaust heatshields fitted. Com ponents
protected by the exhaust heatshields may suffer severe
damage or a fire if the motorcycle is operated without
the heatshields being fitted.
14. Start the engine and check for exhaust gas leaks.
Rectify if necessary.
15. Refit the rider's seat <see page 16- 13>.
10 Nm.