Triumph 2012 Tiger 800 Service Manual page 354

Front Suspension
10. Reconnect the inner throttle cables as noted during
removal. Ensure that the positions of the opening
and closing cables are not transposed.
1. Closing inner cable
2. Opening inner cable
1 1. Assemble the two ha lves of the cable guide ensuring
that the outer cables are correctly located in the
guide and the guide is positioned on the handlebars
as prior to removal.
2. Twist grip guide
3. Screws
12. Tighten the cable guide fixings to
1 3 . Position the right h a n d switch cube t o the handlebar
and tighten the fixings to
14. Position the front bra ke master cylinder assembly to
the handlebar. Fit the clam p <Up arrow pointing
upwards) and clam p fixings.
15. Align the split line of the master cylinder clamp to
the mark on the upper surface of the handlebar
'+'
and tighten the clam p fixings to
13.22
0
t??
t.
·
3 Nm.
3 Nm.
12 Nm.
SeiVice Manual Tiger 800 and Tiger SOOXC
-
Ti ger 800 only:
16. Fit the handlebar end weights,
tighten ing the fixings to
1 Z Ti ger SOO XC only: Position the handguards t o the
handlebar and secure with the two fixings, using
new fixings at the handguard to spacer position.
Tighten the handguard to spacer fixing to
and the handguard to bracket fixing to
18. Check the throttle cable free play setting. Adjust as
necessary <see page 10- 104>.
19. Reconnect the battery, positive (red) lead first.
20. Refit the seats.
21. Check for correct operation of the front brake and
clutch. Check that the throttle opens and closes
without sticking and that the cables do not bind or
restrict the steering when the handlebars are turned
from lock-to-lock. Rectify as necessary.
!
Operation of the motorcycle with incorrectly adjusted,
incorrectly routed or damaged throttle cables could
interfere with the operation of the brakes, clutch or the
throttle itself. Any of these conditions could result in loss
of control of the motorcycle and an accident.
Move the handlebars to left and right full lock while
checking that cables and harnesses do not bind or that
the steering feels tight or d ifficult to turn. A cable or
harness that binds, or steering that is tight/difficult to
turn will restrict the steering and may cause loss of
control and an accident.
5 Nm.
6 Nm
9 Nm.
f