Starter Drive Gears/Sprag Clutch; Removal; Inspection - Triumph 2012 Tiger 800 Service Manual

Starter Drive Gears/Sprag Clutch

Removal

Note:
The sprag clutch may be detached after first
•
removing the rider's seat and the battery
<disconnect the negative <black> lead first).
The alternator must also be removed. Refer
to the relevant
procedures.
1 . Remove the rider's seat <see page
Disconnect the battery, negative (black> lead first.
2 .
3 . Release the bolts securing the left hand engine cover.
Collect the coolant hose bracket from u nder the
front two bolts.
4.
Remove the left hand engine cover and position
aside.
Discard the 35 mm fixings.
1. Left hand engine cover
2. Coolant hose bracket
5 . Withdraw the starter idler gear a n d shaft, noting the
fitted position of the com ponents.
1. Idler gear
2. Idler shaft
sections for removal
16-13).
SeiVice Manual Tiger 800 and Tiger 800XC
-
!b_,e
6. Remove alternator rotor (see page
Withdraw the starter drive gea r from the sprag
Z
clutch.
cdnb
1. Starter drive gear
2. Sprag clutch/housing
3. Alternator rotor
8. Remove and discard the fixings securing the sprag
clutch housing to the alternator rotor. Withdraw the
sprag clutch housing.
9. Remove the sprag clutch from the housing.
1. Sprag clutch housing
2. Sprag clutch assembly

Inspection

1.
Check the sprag clutch bearings for overheating,
wear a nd/or non-smooth operation. Replace the
sprag clutch if overheating, wear and/or non-smooth
operation is found.
Examine all gears for chipped teeth, overheating
2 .
(going blue) and for any other damage.
Transmission
17-19).
·
7.21