Triumph 2012 Tiger 800 Service Manual page 111

Ensure the three piston cooling jets are installed. If the
piston cooling jets are omitted, oil pressure will be
reduced. Running the engine with low oil pressure will
cause severe engine damage.
Note:
The piston cooling jet for number 3 cylinder
•
is longer and has a larger diameter drilling
than the piston cooling jets for number 1
and 2 cylinders. lt can also be identified by
its smaller outside diameter and a groove
around its circumference. Piston cooling jets
cannot be installed incorrectly.
2. Select and fit new main and big end shell bearings
<see page
5-12).
1
cdmx
1. Big end shells
3. Lubricate all bearings with a 50150 solution of
engine oil and molybdenum disulphide grease.
4. Ensure that the crankshaft is clean, and that the
oilways within the crank are clean and free from
blockages and debris.
5. Refit the balancer (see page 6-4).
Crankshaft, Connecting Rods and Pistons
SeiVice Manual Tiger 800 and Tiger 800XC
-
6. Install the crankshaft ensuring that the crank pins
align with the big ends and that the crankshaft and
balancer gear markings align as shown in the next
illustration.
1. Balancer backlash and drive gear markings
2. Crankshaft markings
Z Refit the connecting rods <see page
8. If removed, refit the transm ission shafts.
9. Assemble the crankcases (see page 5-4).
10. Assemble the alternator rotor <see page
1 1. Refit the camshaft drive chain <see page
5-8>.
17-20>.
3-20>.
5.7