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Engine Removal/Refit
the
frame
is
fitted
adjuster sleeve, located on the left hand side
of the frame;
the frame is fitted with a shim (available in
•
varying thicknesses)
crankcase and the engine mounting boss.
This arrangement is also fitted with a spacer
plate, permanently fitted to the cra n kcase.
A frame adjuster sleeve is fitted to the frame,
however this is fitted from the outside of the
frame (so that the adjuster slots are inside the
frame). This sleeve is not used for frame
adjustment;
it
purposes.
28. Noting the mounting arrangement described above,
release the nut securing the rear lower gearbox
mounting bolt. Collect the hardened washer from
under the n ut.
29. Remove the bolt.
Models Fitted with a Frame Adjustment Shim
1.
Collect and retain the shim.
cgyk
1. Crankcase plate
2. Frame boss
3. Shim
9.4
with
a
conventional
located
between the
is
only
for
bolt
location
SeNice Manual
-
Models Fitted with a Frame Adjuster Sleeve
1.
Using tool T3 8801 66 loosen the frame adjuster and
unscrew it ful ly to allow clearance between the frame
and engine.
1. Rear lower frame adjuster sleeve
2. Tool T3880166
All Models:
1.
Note the position of the two spacers installed to the
two cylinder head bolts, on the left hand side of the
engine.
2.
Remove the rear cylinder head mounting bolts.
Collect the spacer from between the left hand
mounting and the frame.
3.
Remove the front cylinder head mounting bolts.
Collect the spacer from between the left hand
mounting and the frame, and the washer from
under the right hand bolt head.
Damage to painted surfaces, such as the frame, cylinder
head or crankcases, could result from inadequate care
during this process.
4.
Carefully lower the frame at the front and raise it at
the rear until the rear lower mount clea rs the
crankcase.
5.
Carefully lift the frame from the engine in an
upwards direction, ensuring the front cylinder head
mounts are clear of the cylinder head, and the rear
mounting is clear of the crankcase.
Tiger 800 and Tiger 800XC
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