Leibinger JET3 User Manual
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Leibinger JET3 User Manual

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Group 1

1.1 Table of contents

1.1 Table of contents ........................................................................................ 1
1.2 Group directory........................................................................................... 8
1.3 Publisher.................................................................................................... 9
1.4 Introduction.............................................................................................. 11
1.5 Document information ............................................................................... 12
1.6 Guarantee ................................................................................................ 12
2. Safety .......................................................................................................... 13
2.1 Scope of risks .......................................................................................... 13
2.2 Safety instructions and recommendations .................................................... 13
2.3 Intended use ............................................................................................ 15
2.4 Safety sticker ........................................................................................... 16
2.5 Operating staff ......................................................................................... 17
2.6 Dangers due to electric energy.................................................................... 17
2.7 Personal protective equipment .................................................................... 17
2.8 Protective devices ..................................................................................... 17
2.9 Safety measures at the place of installation .................................................. 18
2.10 Dangers through consumables .................................................................. 18
3. Accident prevention ....................................................................................... 20
3.1 Storage and handling (normal use)............................................................... 20
3.2 First aid measures ..................................................................................... 21
3.3 Fire fighting measures................................................................................ 21
3.4 Measures in the event of accidental release (spillage)..................................... 22
4. Technical data ............................................................................................... 23
4.1 Dimensions, weights, connections............................................................... 23
4.2 Electrical connection values........................................................................ 23
4.3 Ambient conditions ................................................................................... 24
4.4 Interfaces, Inputs, Outputs......................................................................... 24
4.5 Performance parameter .............................................................................. 24
4.6 Fonts....................................................................................................... 25
4.7 Types of writing ....................................................................................... 25
4.8 Font combinations..................................................................................... 25
4.9 Function .................................................................................................. 25
4.10 Software................................................................................................ 26
5. Transport/Start up.......................................................................................... 27
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LEIBINGER JET3

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  • Page 1: Table Of Contents

    4.3 Ambient conditions ................... 24 4.4 Interfaces, Inputs, Outputs................. 24 4.5 Performance parameter ................24 4.6 Fonts....................... 25 4.7 Types of writing ..................25 4.8 Font combinations..................25 4.9 Function ....................25 4.10 Software....................26 5. Transport/Start up..................27 Release R1.03e LEIBINGER JET3...
  • Page 2 6.4 Basic operating processes ................54 6.4.1 General .................... 54 6.4.2 First initialization of the device ............55 6.4.3 Switch on device................55 6.4.3.1 Switching on without password protection ........55 6.4.3.2 Switching on with password protetction......... 57 Release R1.03e LEIBINGER JET3...
  • Page 3 7.4 Service functions ..................89 7.4.1 I/O Test.................... 90 7.4.2 Hydraulic-/Printhead – and special functions ......... 92 7.4.3 Printhead functions................94 7.4.3.1 Jet monitoring................94 7.4.3.2 Ink on/off ................... 95 7.4.3.3 Extern Ink on/off ................. 95 Release R1.03e LEIBINGER JET3...
  • Page 4 7.5.5.7 Carry out editor settings ............. 132 7.5.5.8 Create and process graphic elements ........... 133 7.5.6 Font editor..................137 7.5.7 Explorer ..................139 7.5.7.1 Start explorer ................139 7.5.7.2 Structure .................. 140 7.5.7.3 Explorer tools................141 Release R1.03e LEIBINGER JET3...
  • Page 5 8.5 Parameter settings .................. 169 8.5.1 Print parameter ................169 8.5.1.1 PrintGo-delay ................169 8.5.1.2 PrintGo-distance ................ 170 8.5.1.3 PrintGo-repetitions ..............171 8.5.1.4 PrintGo-holdoff distance ............. 172 8.5.1.5 PrintGo-source ................173 8.5.1.6 PrintGo-Gate ................174 8.5.1.7 Monitoring functions ..............175 Release R1.03e LEIBINGER JET3...
  • Page 6 8.7.3.1.4 End value ................198 8.7.3.1.5 Leading zeros............... 198 8.7.3.1.6 Step width ................198 8.7.3.1.7 Repetitions ................198 8.7.3.1.8 Counting direction ..............199 8.7.3.1.9 End value control ..............199 8.7.3.1.10 Counter reset (methods)............199 8.7.3.1.11 Counter increment (methods) ..........200 Release R1.03e LEIBINGER JET3...
  • Page 7 12.2.2.3 Jobselect Input................ 220 12.2.2.4 Inputs ..................221 12.2.4.5 ON Input ................221 12.3 Technical drawings................222 12.3.1 Print head SK 4 ................222 12.3.2 Cabinet LJ3 .................. 223 List of keywords/Index ..................224 List of illustrations ................... 230 Release R1.03e LEIBINGER JET3...

  • Page 8: Group Directory

    Equipping/Maintenance ............. 209 Taking out of operation/Dismantling..........214 Appendix ................215 Circuit diagrams of the interfaces..........215 Connection examples of the interfaces ........218 Technical drawings ..............222 List of keywords/Index ............. 224 List of illustrations..............230 Release R1.03e LEIBINGER JET3...

  • Page 9: Publisher

    Group 1 Publisher Page 9 1.3 Publisher For questions regarding the operation and running of the LEIBINGER JET3 as well as in service case please contact the listed dealer address. Dealer address Paul Leibinger GmbH & Co. KG Special factories for numbering machines Daimlerstraße 14...
  • Page 10 Nevertheless errors cannot be excluded. Consequently no guarantee can be assumed for the correctness of the content of this manual and no claims can be asserted against Paul Leibinger GmbH & Co. KG. We shall be grateful for information regarding possible printing errors as well as for suggestions for the further optimisation of the device manual.

  • Page 11: Introduction

    It is only through the use of inks and solvents from Paul Leibinger GmbH & Co. KG that optimum operating characteristics can be achieved. Should other inks and solvents be used all guarantee claims will expire.

  • Page 12: Document Information

    Stick in serial number 1.6 Guarantee The guarantee conditions for the LEIBINGER JET3 can be seen from the order confirmation. The warranty presupposes that the device or the installation is operated correctly in accordance with the available guarantee manual and any possible additional manuals and descriptions prepared by us.

  • Page 13: Safety

    Page 13 2. Safety 2.1 Scope of risks The high performance printer LEIBINGER JET3 has been built in accordance with state- of-the-art standards and recognized safety requirements and has been equipped with protective devices. Operational and safety checks of the installation were carried out before it left the factory.
  • Page 14 Failure to observe this instruction can lead to material damage, the loss of guarantee and to injury! Indicates service activities! This work must only be carried out by trained personnel or by Leibinger service technicians! Indicates important user information for safe and effective working. Indicates recommendations for use and other useful pieces of information.

  • Page 15: Intended Use

    Page 15 2.3 Intended use The high performance printer JET3 serves exclusively the contact-free marking, inscribing and coding of surfaces using the continuous ink jet process. The high performance printer can be used on the most varying materials (e.g. metal, synthetic material, glass, paper, wood, pressed materials, rubber etc.) with both,...

  • Page 16: Safety Sticker

    Group 2 Safety instructions Page 16 2.4 Safety sticker Figure 1 Safety sticker Release R1.03e LEIBINGER JET3...

  • Page 17: Operating Staff

    2.5 Operating staff Only trained personnel must operate the device. The personnel must have appropriate training to enable them to be able to operate the JET3 high performance printer professionally. Within the working area of the LEIBINGER JET3 device the operator is responsible with regard to third parties.

  • Page 18: Safety Measures At The Place Of Installation

    (residue of lubricants etc.). The working place surroundings should be kept clean at all times in order to ensure unrestricted access to the LEIBINGER-JET3 device. 2.10 Dangers through consumables Inks are coloured liquids on a solvent basis. The safety instructions on the containers of the consumables as well as the instructions in the group Accident prevention must be especially adhered to in order to exclude dangers for persons and the surroundings.
  • Page 19 In addition we recommend observance of the safety information leaflets of the inks and solvents used. In the following you will find examples for the marking of inks and solvents. Figure 2 Examples: Labels for the marking of inks and solvents. Release R1.03e LEIBINGER JET3...

  • Page 20: Accident Prevention

    Keep sources of heat and sparks as well as open flames well away. Use only spark-free tools. Electrical devices must be protected in accordance with the corresponding standard. Avoid contact with the skin and eyes. Do not inhale vapours and spray mist. Release R1.03e LEIBINGER JET3...

  • Page 21: First Aid Measures

    Decomposition products can constitute a danger to health. Extinguishing waste water must not enter the waste water channels or waters. PROTECTIVE If necessary suitable, independent breathing apparatus is MEASURES required. Release R1.03e LEIBINGER JET3...

  • Page 22: Measures In The Event Of Accidental Release (Spillage)

    Restrict and suck up spilled substances with a non-combustible absorbent material (e.g. sand, earth, vermiculite, infusorial earth) and collect in a suitable container for removal. Preferably clean areas with spilled substances with a detergent. Avoid solvents. Release R1.03e LEIBINGER JET3...

  • Page 23: Technical Data

    286 mm 486 mm 344 mm 265 mm Dimensions Protection class: IP 54 (as option: IP 65) 4.2 Electrical connection values Input voltage (voltage range): 100 - 240 V AC ,50-60 Hz Power consumption: max. 40 VA Release R1.03e LEIBINGER JET3...

  • Page 24: Ambient Conditions

    Character height: approx. min.: 0,8 mm max.:16 mm Depending on font, distance of head, nozzle diameter, ink, product surface and type of print head Up to 3200 characters/sec. Printing speed: Up to 6,6 m/sec (10 cpi) Release R1.03e LEIBINGER JET3...

  • Page 25: Fonts

    The automatic nozzle seal guarantees that the print head is ready to print immediately after starting. Automatic, electronic drop control compensation of changing ambient- and operating temperatures Automatic viscosity control Splash-free re-filling of ink and solvent during the printing operation Release R1.03e LEIBINGER JET3...

  • Page 26: Software

    Jobeditor allows the saving and calling of texts and all printing relevant parameters Programmable batch processing of jobs and bonding of several jobs „External-Text“ function Variable text (Data base processing) Replacements: all date-, time- and counter functions are codable by replacements Shift operation Release R1.03e LEIBINGER JET3...

  • Page 27: Transport/Start Up

    In order to avoid damage during transport the following instructions must be observed. The LEIBINGER JET3 must only be transported in a standing position. It is packed in a cardboard box with special polystyrene inserts for safe dispatch during delivery.
  • Page 28 Page 28 Figure 4 Movable underframe for JET3: For this it is expedient to place the device on a device support. The device has four fastening possibilities for secure seting up and should be screw connected at the place of setting up.

  • Page 29: Installation

    The LEIBINGER JET3 should be connected to AC voltage 100 - 240 V AC, 50 – 60 Hz with an appropriate plug. The socket should be provided with a clear designation (e.g.: JET3).

  • Page 30: Grounding (Potential Equalization)

    Annotation: A suitable grounding cable is available optionally (accessories). The installation (machine) and the printer must have the same potential/ground. The printer must be always be switched off and the mains plug must be always unplugged if you plug and/or unplug any connectors! Release R1.03e LEIBINGER JET3...
  • Page 31 / earth Grounding scematic and gounding point 1 – Printer cabinet 4 – Grounding line 7 – Grounding symbol-label 2 – Installation (machine) 5 – Umbilical 3 – Print head 6 – Grounding point (M6) Release R1.03e LEIBINGER JET3...

  • Page 32: Print Head

    During an installation of a device in a production line, the operating staff should be not endagered. Due to moving products under the print head danger of bruisings and shearing can be caused. The regulations of the machinery directives should be observed! Release R1.03e LEIBINGER JET3...
  • Page 33 Figure 7 = Conveying direction Print head installation (Example) 1 – Product 4 – Sensor 6 – Umbilical (Hose connection) 2 – Conveyor belt 5 – Print head 7 – Print head adapter 3 – Encoder (accessories) Release R1.03e LEIBINGER JET3...

  • Page 34: Interfaces

    The Ethernet-connection is implemented with a sturdy M12D coded socket and is designed for high transfer rates and long cable lengths. It provides the networking of several devices in multi-head applications. The data exchange happens via the „LEIBINGER JET3-interface protocol“. Plug assignment: Pin connection: Pin No Designation Pin No.

  • Page 35: Interface X5 (Printgo)

    Regarding the software you can select additionally if the positive edge or the negative edge should be used for the release of the print out. Note: To inform the JET3 when a print text should be printed, you require a so- called Print-Go signal.

  • Page 36: Interface X1 (Encoder)

    12 up to 28V Input level Low -0,5 up to 3,5V Max. frequency 500 kHz Input resistance 4 kOhm All 24V inputs which are designated with (1) are protected by a self-reset fuse with 700 mA. Release R1.03e LEIBINGER JET3...

  • Page 37: Mechanical Installation

    Transport/Start up Page 37 The signal type which should be used as encoder source has to be set in the software of the JET3 under Settings Basic Settings Encoder Interface. You will find a circuit diagram of the interface in the appendix of this manual! 5.4.3.2 Mechanical installation...
  • Page 38 Gauger synchronization signal 200ms The function allocations of the inputs 0 up to 5 happens by the software of the JET3 in the menu Settings I/O-Settings Inputs. You will find a circuit diagram of the interface in the appendix of this manual! All 24V inputs which are designated with (1) are protected by a self-reset fuse with 700 mA.

  • Page 39: Interface X3 (Outputs)

    Short-circuit-proof Overcurrent- and excess temperature –proof The function allocations of the outputs is carried out with the software of the JET3 in the menu Settings I/O-Settings Outputs. You will find a circuit diagram of the interface in the appendix of this...

  • Page 40: Interface X2 (Serial Interface)

    Connected with 6 NC = not connected The function allocations of the outputs is carried out by the software of the JET3 in the menu Settings I/O-Settings Outputs. You will find a circuit diagram of the interface in the appendix of this manual! 5.4.7 USB-Connection...

  • Page 41: Operation

    6. Operation 6.1 Construction/Structure of the device The high-performance LEIBINGER JET3 is manufactured of a solid two parts stainless steel cabinet. Due to the two parts construction you will get a thermal separation between the hydraulic- and electronic section. The device consists of the following main components.

  • Page 42: Functional Principle

    6.2 Functional principle 6.2.1 Method of working The JET3 works in accordance with the continuous ink jet process. In this a constant ink jet is emitted from a jet nozzle which is broken down into a series of equal size drops under the influence of mechanical oscillations.

  • Page 43: Drop Charging

    The controller (CPU) of the printer calculates the values which are required for the generation of charging voltages of the single characters. Release R1.03e LEIBINGER JET3...

  • Page 44: Summary Of The Individual Procedures

    Character „E“ build with a 7 x 5 matrix Rel. movement direction of the description area Drop brake-off point Abriss-Punkt Gutter Deflector plate Charge electrode with deflector electrode Nozzle (jet) Oscillator Creation of a character Release R1.03e LEIBINGER JET3...

  • Page 45: Example Of Use

    Operation – Functional principle Page 45 6.2.7 Example of use Figure 11 = Direction of conveyance Example of use 1 – Product 3 – Encoder 5 – Print head 2 – Conveyor belt 4 – Sensor Release R1.03e LEIBINGER JET3...

  • Page 46: Essential Operating- And Information Elements

    Title bar (1): The title bar is displayed at the top of the main menu and contains the name of the active printing job. Main menu bar (2): The corresponding menus of the JET3 can be called with the buttons in the main menu bar. The following menus are available:...
  • Page 47 Group 6 Operation – Elements and procedures Page 47 Direct buttons (3): Several menus or submenus of the JET3 can be called directly with the direct buttons. The following direct buttons are available: Pos. Button Function-/menu designation Comment Create new job...
  • Page 48 Production counter and Change Production counter as well as in the Chapter Production counter! Status field <General> (7): In this field the current time, date as well as the status of the head cover and the ink supply are displayed. Release R1.03e LEIBINGER JET3...
  • Page 49 With the buttons <Opening nozzle> (3) and <Closing nozzle> (4) you can open or close the nozzle. The executable button is backgrounded blue-grey. Figure 14 Status field <Nozzle> 1 – Status report 3 – Button <Opening nozzle> 2 – Visualization field 4 – Button <Closing nozzle> Release R1.03e LEIBINGER JET3...
  • Page 50 If the message is acknowledged pending. without changing the condition (e.g. no refill has been carried out) If the JET3 is in the print the message will appear again mode, the print process will be after one minute. continued.
  • Page 51 Button <Printstop> (12): The released print job is stopped with this button. If a print stop is activated, the button is displayed backlighted. = Print stop inactive = Print stop active (current print job is stopped or no job for processing is released) Release R1.03e LEIBINGER JET3...

  • Page 52: Number Blocks

    With the button < > (5) you can shift the current cursor position by one digit to the left. With the button <Return ↵> (6) you can take over the input and the number block closes. Release R1.03e LEIBINGER JET3...

  • Page 53: Keyboard Fields

    Page 53 6.3.2 Keyboard fields Figure 17 Standard characters Special characters (advanced font) Caps Lock/Standard characters Caps Lock/ Special characters (advanced font) Structure of keyboard field 1 –Button <Return> 3 – Button<Caps Lock> 2 –Button <Special characters> Release R1.03e LEIBINGER JET3...

  • Page 54: Basic Operating Processes

    This paragraph describes the basic operating processes of the LEIBINGER JET3. 6.4.1 General The complete control of the JET3 can be carried out with a connected PC-mouse or directly with the TFT-Touch-Display. For the operation with the Touch-Display the control of the device happens by a slight touch on the buttons (touch-fields) with the finger or with the touch pin (included in the delivery).

  • Page 55: First Initialization Of The Device

    The progress of the initialization is shown by a bar. After finishing the process the device is switched to the standby-mode (monitor is dark) and the JET3 is now ready to switch on by pressing the touch screen.
  • Page 56 Group 6 Operation – Elements and procedures Page 56 Figure 19 Switch-on procedure without password protection 1 – TFT-Touch-Display 4 – Message <Bleeding> 2 – Message <Initialization > 5 – Button <Cancel> 3 – Main menu Release R1.03e LEIBINGER JET3...

  • Page 57: Switching On With Password Protetction

    Attention! The login can be also carried out without a password. In this case only several basic functions of the device are available for the user. You will find further information in the Chapter Password protection! Release R1.03e LEIBINGER JET3...
  • Page 58 6 – Dialog field <Current login> 2 – Message <Initialization> 7 – Input field <Password> 3 – Main menu 8 – Keyboard field 4 – Message <Bleeding> 9 – Button <Enter> 5 – Button <Cancel> 10 – Button <Login> Release R1.03e LEIBINGER JET3...

  • Page 59: Reset Product Counter

    <Counter Reset> have been applied with the attribute „Product Counter“ are available in the current job, they will be also reset. You will find further information also in the chapter Change product counter as well as in the chapter Product counter! Release R1.03e LEIBINGER JET3...

  • Page 60: Change Product Counter

    2 – Message <Safety query> 7 – Counter display field 3 – Button <OK> 8 – Number block 4 – Button <Cancel> 9 – Button <Set> 5 – Window <Product counter settings> 10 – Button <Cancel> Release R1.03e LEIBINGER JET3...
  • Page 61 You will find further information regarding the operation with number blocks in chapter Number blocks! Confirm the change of values by pressing on the button <Set> (9) or cancel the process with the button <Cancel> (10). Release R1.03e LEIBINGER JET3...

  • Page 62: Switch Off Device

    Comment: If the nozzle is still open during the turn-off procedure, it will be closed automatically. Turning off the device is only possible after a print stop has been carried out! After turning off you have to wait approx. 5 sec. to turn on the device again. Release R1.03e LEIBINGER JET3...

  • Page 63: Menu Layout

    Comment: The proceeding corresponds to the Window™-standard procedure. Figure 24 Register cards: 1 – Register cards Menu layout (Register cards) Display of functions: If a function (menu item) is displayed slightly grey, it is not available at the moment. Example: available not available Release R1.03e LEIBINGER JET3...

  • Page 64: Other Settings And Functions

    6.6.1 Carry out Hardware Reset Reset-switch: Enables the reset of the electronic in case of error. It is placed in the electronic- cabinet on the main board (controller board). Figure 26 1 – Reset-switch Reset-switch (Hardware Reset) Release R1.03e LEIBINGER JET3...

  • Page 65: Interval Operation (Integrated Clock Timer)

    The device has to be connected to the mains supply. The device turns on automatically irrespectively of the ambient conditions! The integrated interval function activates the LEIBINGER JET3 automatically in the on-state according to the times which have been set under the option <Interval> (“Settings Basic Settings Interval“).

  • Page 66: Data Entry/Programming

    7. Data entry/Programming 7.1 General Data which should be printed by the LEIBINGER JET3 can be entered, called, changed and saved with several input devices, e.g. TFT-Touch display, mouse etc.. The printer can also be programed and controlled with the (RS232/Ethernet) per external software (according to the Leibinger interface protocol for the LJ3).

  • Page 67: Job Administration

    7 – Option <Open Joblist to edit> 3 – Option <Open Job to edit> 8 – Option <Edit current Joblist> 4 – Option <Edit current Job> 9 – Option <Load Joblist to print> 5 – Option <Load Job to print> Release R1.03e LEIBINGER JET3...

  • Page 68: Create A New Job

    Carry out the requested inputs and save the job data. You will find further information regarding the memory process in the group Jobeditor in the chapter Save job/Save job as. You will find further information regarding the operation of the job editor in the group Jobeditor. Release R1.03e LEIBINGER JET3...

  • Page 69: Open Job To Edit

    10 – Display <Job preview> 4 – Window<Job edit> 11 – Button<Cancel> 5 – Selection field <Job list> 12 – Button <Edit> 6 – Pop-up window <Search in> 13 – Menu <Job editor> 7 – Display <Filename> 14 – Button<Close> Release R1.03e LEIBINGER JET3...
  • Page 70 Carry out the requested changes and save it. You will find further information regarding the memory process in the group Jobeditor in the chapter Save job/Save job as. You will find further information regarding the operation of the job editor in the group Jobeditor. Release R1.03e LEIBINGER JET3...

  • Page 71: Edit Current Job

    Carry out the requested changes and save it. You will find further information regarding the memory process in the group Jobeditor in the chapter Save job/Save job as. You will find further information regarding the operation of the job editor in the group Jobeditor. Release R1.03e LEIBINGER JET3...

  • Page 72: Load Job To Print

    12 – Button <Load> 5 – Selection field <Job list> 13 – Message <Change print job> 6 – Pop-up window <Search in> 14 – Button <OK> 7 – Display <Filename> 15 – Button <Cancel> 8 – Selected job Release R1.03e LEIBINGER JET3...

  • Page 73: Settings

    Password settings Password active Figure 32 Menu settings 1 – Button <Settings> 4 – Option <I/O Settings> 2 – Option <Basic Settings> 5 – Option <Password Settings> 3 – Option <Hydraulic Settings> 6 – Option <Password active> Release R1.03e LEIBINGER JET3...

  • Page 74: Basic Settings

    Note: The proceeding corresponds to the Windows™-standard procedure. The button <OK> (5) closes the menu. Figure 33 Menu basic settings 1 – Button <Settings> 4 – Register cards 2 – Option <Basic Settings> 5 – Button <OK> 3 – Menu <Basic Settings> Release R1.03e LEIBINGER JET3...

  • Page 75: Language And Units

    Page 75 7.3.1.1 Language and units The JET3 allows the selection of the operation language, the ISO-fonts which are assigned to the keyboard as well as the used measuring unit. The parameters which are set currently are displayed in the pop-up windows.
  • Page 76 Press on the register card <Language/Unit> (2) to select the functional area. Press on the arrow button of the pop-up window <Measuring unit> (3). The pop-up window opens for selection. Now select the requested measuring unit. Release R1.03e LEIBINGER JET3...

  • Page 77: Date And Time

    Select the requested date. The calendar will be automatically closed and the selected date is taken over. Figure 36 Set date 1 – Menu <Basic Settings> 3 – Pop-up window <Date> 2 – Register card <Date/Time> 4 – Calendar Release R1.03e LEIBINGER JET3...
  • Page 78 Now mark in the setting field <Time> (3) the hour-, minute- or second block to change the values. With the two <Arrow buttons> (5) you can increase or reduce the values of the blocks wich are each marked. Release R1.03e LEIBINGER JET3...

  • Page 79: Interval Operation (Set Interval Time)

    7.3.1.3 Interval operation (Set interval time) The mode <Interval operation> enables the input of start- and end times when the LEIBINGER JET3 turns on or off automatically (e.g. 10.20 pm, the device turns on / 10.40 pm, the device turns off). to circulate the ink.
  • Page 80 Now carry out the settings in the field <Interval (Off> (4) accordingly. Now activate if necessary the viscosity control by clicking on the control box (7). An activated control is displayed by a √ in the control box. Release R1.03e LEIBINGER JET3...

  • Page 81: Encoder Interface

    3 – Pop-up window <Encoder settings> 2 –Register card <Encoder Interface> Pos. Interface Describtion RS422 5V / 4 Signals (A, Ā, B, B) 5V TTL / 2 Signals (A, B) 24V / 2 Signals (A, B) Release R1.03e LEIBINGER JET3...

  • Page 82: Factory Settings

    Reset device to factory settings 1 – Menu <Basic Settings> 5 – Button <Cancel> 2 –Register card <Factory Settings> 6 – Button <OK> 3 –Button <Reset> 7 – Message <Restart> 4 – Safety query <Continue> 8 – Button <OK> Release R1.03e LEIBINGER JET3...
  • Page 83 (6) to reset the device. The message <Restart> (7) is faded in. Press the button <OK> (8). The device is shut down automatically and will be rebooted afterwards. After this process the JET3 is reset to the standard settings. Release R1.03e...

  • Page 84: Password Settings And User Authorizations

    Page 84 7.3.2 Password settings and user authorizations The LEIBINGER JET3 offers different access levels which are protected by passwords from faulty operation or non-authorized access. Five levels of access authorization are available. For each level any functions can be enabled or blocked to apply access rights for e.g.
  • Page 85 8 – Button <OK> 4 – Register cards 9 – Button <Cancel> 5 – Pop-up window <Level> Proceeding: Press the button <Settings> (1) and the option <Password Settings> (2). The menu <Password Settings> (3) is faded in. Release R1.03e LEIBINGER JET3...

  • Page 86: Selection Of User Level

    You will find further information regarding the operation with keyboard fields in the Chapter Keyboard field! Enter the password „Leibinger“. The input is displayed in the input field <Password> (1). Press the button <Enter> (3) of the keyboard field to finish the input.

  • Page 87: Definition Of User Rights

    Note: The proceeding corresponds to the Window™-standard procedure. 7.3.2.2 Lost password If the password of the highest defined access right (Supervisor) has been lost special measures are required. In this case please contact the dealer address which is listed in the chapter Editor. Release R1.03e LEIBINGER JET3...

  • Page 88: Password Protection (Password Query)

    Page 88 7.3.3 Password protection (Password query) If the password protection LEIBINGER JET3 is activated a password enquiry is carried out for every start of the device. Further more the function <Login> in the menu „Extras“ is activated. With this function an user can login during the operation to e.g.

  • Page 89: Service Functions

    1 – Button <ServiceFunctions> 5 – Option <Data Looging (Protocol file)> 2 – Option <I/O Test> 6 – Option <Service Interval> 3 – Option <Hydraulic> 7 – Option <Error Format> 4 – Option <Printhead> 8 – Option <Remote Control> Release R1.03e LEIBINGER JET3...

  • Page 90: I/O Test

    Figure 46 I/O-Signal test 1 – Button <ServiceFunctions> 4 – Status display <I/O active/inactive> 2 – Option <I/O-Test> 5 – Button <Close> 3 – Menu <I/O-Signals> The button <Close> (5) ends the menu. Release R1.03e LEIBINGER JET3...
  • Page 91 The menu allows to carry out a temporary test of the inputs and outputs of the LEIBINGER JET3 during the troubleshooting without any additional tools. If signals are fed to the inputs the signal status are displayed in the menu. The...

  • Page 92: Hydraulic-/Printhead - And Special Functions

    Group 7 Data/Programming Page 92 7.4.2 Hydraulic-/Printhead – and special functions This work must only be carried out by trained personnel or by Leibinger service technicians! Figure 47 oder Hydraulic/Printhead test menu 1 – Direct button (Icon) <Service> 7 – Button <Close>...
  • Page 93 The selection of a functional area happens by clicking on the accordant register card (8). Note: The proceeding corresponds to the Windows™-standard procedure. By pressing the button <Emergency off> (6) the JET3 is turned off immediately, without carrying out further actions (e.g. closing the nozzle). The button <Close> (5) closes the menu.

  • Page 94: Printhead Functions

    The nozzle seal will be closed automatically and head impurities are therefore prevented. By pressing the button <Ink-Flow-Sensor active> (1) the jet monitoring is turned on or off. An activated jet monitoring is designated by a on the button. Release R1.03e LEIBINGER JET3...

  • Page 95: Ink On/Off

    Second impulse = switches on again the ink delivery Diagram/Plug assignment: The signal which is pending at the interface is only analyzed by the JET3 if the function <Extern Ink on/off active> (4) is turned on. If the function is activated, it is shown by a on the display.

  • Page 96: Piezo Test And Charge Test

    Attention! Do not use a ball head-Allen key because it can cause damages at the screw heads! Turn on the JET3 by touching the dark touch-display (1) at any position (Duration of touching approx. 2 sec.). The main menu (2) with the message <Initialization> (3) is displayed.
  • Page 97 2 – Message <Initialization> 7 – Direct button (Icon) <Service> 3 – Main menu 8 – Register card <Printhead> 4 – Message <Bleeding> 9 – Functional area <Printhead> 5 – Button <ServiceFunctions> 10 – Button <Ink-Flow-Sensor active> Release R1.03e LEIBINGER JET3...
  • Page 98 Left gutter tube angle Jet adjustment (Step 2) 11 – Head cover 13.1 – Upper setting screw 12 – Button <Jet Adjust> 13.2 – Lateral setting screw 13 – Setting screw (2x) 14 – Gutter tube Release R1.03e LEIBINGER JET3...
  • Page 99 Now the nozzle seal has to be opened completely to souse the ink jet completely into the charging tunnel (15). For this press on the arrow button <Open nozzle> (18) and keep it pressed until the gutter motor has reached it’s end position. Release R1.03e LEIBINGER JET3...
  • Page 100 Finally activate the ink jet monitoring with the button <Ink-Flow-Sensor active> (20). An activated jet monitoring is marked by a … on the button. Close the menu with the button <Close> (21). Release R1.03e LEIBINGER JET3...
  • Page 101 Group 7 Data/Programming Page 101 Figure 52 Monitoring turned on Monitoring turned off Jet adjustment (Step 4) 19 – Arrow button <Close nozzle> 21 – Button <Close> 20 – Button <Ink-Flow-Sensor active> Release R1.03e LEIBINGER JET3...

  • Page 102: Special Functions And Tools

    Attention! By adding the solvent the ink can be diluted too strong. Therefore this function should only be carried out by qualified personnel. Release R1.03e LEIBINGER JET3...
  • Page 103 Group 7 Data/Programming Page 103 Figure 53 Constant bleed 1 – Button <Constant Bleed> 3 – Button <Stop> 2 – Message <Constant Bleed> 4 – Button <Add Solv.> Release R1.03e LEIBINGER JET3...

  • Page 104: Mix Only Ink/Sovent

    Therefore this function should be only carried out by qualified personnel. Figure 54 Ink-/Solvent delivery 1 – Button <Mix only Ink> 2 – Message <Delivery …..> 2 – Button <Mix only Solvent> 4 – Button <Stop> Release R1.03e LEIBINGER JET3...

  • Page 105: Ignore All Error Messages And Alarm Messages

    By pressing the button <Ignore error messages- and warnings> the function is turned on or off. If the function is activated, it is marked by a on the display. Release R1.03e LEIBINGER JET3...

  • Page 106: Data Logging (Log File)

    6 – Button <Export> 2 – Option <Data Logging> 7 – Display <Error Messages> 3 – Direct button (Icon) 8 – Button <Refresh> 4 – Window <Data Logging> 9 – Button <delete> 5 – Display<History> 10 – Button <Close> Release R1.03e LEIBINGER JET3...

  • Page 107: Select (Call Up) Log File

    The button <Close> (10) closes the window. 7.4.5.1 Select (call up) log file Proceeding: Press the button <ServiceFunctions> (1) and the option <Data Logging> (2) or the accordant direct button (Icon) (3). The window <Data Logging> (4) is faded in. Release R1.03e LEIBINGER JET3...

  • Page 108: Save Log File

    Insert a SD-card in the slot (2) on the controller board in the electronic cabinet. Press the button <Export> (3). Now the data are saved on the connected medium and the message <Export is running…> (4) is displayed during the process. Release R1.03e LEIBINGER JET3...

  • Page 109: Service Interval

    5 – Display<Operation hours since> 2 – Option <Service Interval> 6 – Display <Total operation hours> 3 – Display window <Service> 7 – Button <OK> 4 – Display <Date of inspection> The button <OK> (7) closes the window. Release R1.03e LEIBINGER JET3...

  • Page 110: Save Counter States

    Press the button <Extra> (1) and the option <Save Counters> (2). The function is activated or deactivated depending on the existing state. Figure 58 Function activated Save counter states 1 – Button <Extra> 2 – Option <Save Counters> Release R1.03e LEIBINGER JET3...

  • Page 111: Test Print

    With the option <Test Print> a defined default job with set internal PrintGo-source is loaded. This job can be used by the operator as basis to create a new job or to control the print function of the JET3. The default job is loaded as following: Figure 59...
  • Page 112 Page 112 Attention! If the test print is activated when a print start release did already happen for the previous loaded job, the JET3 starts immediately with the print process because all signals are generated internally and no sensor or encoder are required.

  • Page 113: Product Counter

    Figure 60 Call up product counter menu 1 – Button <Extra> 4 – Option <Stop after x Products> 2 – Menu <Product Counter> 5 – Option <Reset all Job counters> 3 – Option <Product Counter Settings> Release R1.03e LEIBINGER JET3...

  • Page 114: Product Counter Settings

    Attention! If job counters (object counters) whose settings <Counter reset> are applied with the attribute „production counter“ exist in the current job, they will be also reset. You will find further information regarding the counter reset methods in the chapter Counter reset (methods)! Release R1.03e LEIBINGER JET3...
  • Page 115 6 – Counter display field 2 – Option <Product Counter Settings> 7 – Number block 3 – Window <Product Counter Settings> 8 – Button <Set> 4 – Button <Reset> 9 – Button <Cancel> 5 – Arrow buttons Release R1.03e LEIBINGER JET3...

  • Page 116: Stop After X Products (Pre-Defined Print Stop)

    7.5.3.2 Stop after x products (Pre-defined print stop) With the option <Stop after x Products> the amount of prints will be defined after the LEIBINGER JET3 should release an automatic print stop. If a print stop has been pre-defined the value is displayed in the status field <Production Counter>...
  • Page 117 2 – Option <Stop after x Products> 7 – Button <Set> 3 – Window <Stop at x Produts> 8 – Button <Cancel> 4 – Arrow buttons 9 – Status field <Product Counterler> 5 – Counter display field Release R1.03e LEIBINGER JET3...

  • Page 118: Reset All Job Counters

    Product counter (Reset job counter) 1 – Menu <Product Counter> 4 – Button <OK> 2 – Option <Reset all Job Counters> 5 – Button <Cancel> 3 – Message <Safety query> Attention! The reset of the job counter is irrevocably! Release R1.03e LEIBINGER JET3...

  • Page 119: Login

    6 – Input field <Password> 2 – Option <Login> 7 – Button <Login> 3 – Direct button (Icon) 8 – Button <Logout> 4 – Dialog field <Current login> 9 – Button <Cancel> 5 – Title bar with user display Release R1.03e LEIBINGER JET3...
  • Page 120 With the button <Login> (7) the login is carried out after entering the password. With the button <Logout> (8) the current user is logged out. With the button <Cancel> (9) the dialog field is closed without carrying out an user change or logout. Release R1.03e LEIBINGER JET3...

  • Page 121: Login User Or Carry Out User Change

    Now press the button <Login> (4) to carry out the login process. The dialog field is closed and the new user is logged in. Figure 65 Login (Login user/change user) 1 – Input field <Password> 3 – Button <Enter> 2 – Keyboard field 4 – Button <Login> Release R1.03e LEIBINGER JET3...

  • Page 122: Logout User

    2 – Title bar with user display (logged out) An input of the password is not required to logout! After logout of the user the following basic functions are only available: Open and close nozzle Print start and print stop Login Touch-calibration Release R1.03e LEIBINGER JET3...

  • Page 123: Graphic Editor

    6 – Input field <Graphic> 2 – Option <Editor> 7 – Display <Coordinates> 3 – Option <Graphic-Editor> 8 – Display <Activities to carry out> 4 – Menu <Graphic-Editor> 9 – Button <OK> 5 – Menu bar 10 – Button <Cancel> Release R1.03e LEIBINGER JET3...

  • Page 124: Edit Tools

    Note: The function of the tools corresponds to the Windows™-functions. Figure 68 Graphic editor (Edit tools) 1 – Button <Edit> 3 – Edit tool <copy> 5 – Edit tool <delete> 2 – Edit tool <cut> 4 – Edit tool <paste> Release R1.03e LEIBINGER JET3...

  • Page 125: Organization Tools

    Saves the current loaded or new created graphic under a new name. Close Closes the graphic editor. If carried out inputs or graphic changes have been not saved yet, an accordant safety query is faded in. Release R1.03e LEIBINGER JET3...

  • Page 126: Drawing Tools

    Provides the creation of a circle or an ellipse in the requested size. Generates a (horizontal) line with the total length of the selected row. Column (Gap) Generates a (vertical) line with the total length of the selected gap. Release R1.03e LEIBINGER JET3...

  • Page 127: Display Tools

    You will find further information regarding the function of the several display tools also in the chapter Carry out settings of the graphic editor! Release R1.03e LEIBINGER JET3...

  • Page 128: Load Existing Graphic

    8 – Selected data carrier 3 – Window<Load Graphic> 9 – Preview of the selected graphic 4 – Selection field <Graphic list> 10 – Button <Open> 5 – Pop-up window<Search in> 11 – Button <Cancel> 6 – Display <Filename> Release R1.03e LEIBINGER JET3...
  • Page 129 The name of the selected graphic is now shown on the display <Filename> (6) and a preview of the graphic is displayed. Press the button <Open> (10) to load the selected graphic for processing or press the button <Cancel> (11) to cancel the process. Release R1.03e LEIBINGER JET3...

  • Page 130: Save Graphic/Save Graphic As

    2 – Option <Save as> 7 – Keyboard field 3 – Window <Save graphic> 8 – Button <Enter> 4 – Selection field <Graphic list> 9 – Button <Save> 5 – Pop-up window<Search in> 10 – Button <Cancel> Release R1.03e LEIBINGER JET3...
  • Page 131 Press the button <Enter> (8) of the keyboard field. The entered name will be taken over to the display <Filename> (6). Press the button <Save> (9) to finish the memory process or press the button <Cancel> (10) to cancel the process. Release R1.03e LEIBINGER JET3...

  • Page 132: Carry Out Editor Settings

    Note: Irrespectively of the set grid size points are always created in the grid size 1x1 and line- and circle elements in the grid size 1.. You will find further information regarding the further display tools in the chapter Display tools! Release R1.03e LEIBINGER JET3...

  • Page 133: Create And Process Graphic Elements

    3 – window <Editor Settings> 6 – Button <OK> 7.5.5.8 Create and process graphic elements 1. Creation of a graphic element: (Example.:A rectangle should be created) Proceeding: Press the button <Function> (1) and afterwards on the drawing tool <Rectangle> (2). Release R1.03e LEIBINGER JET3...
  • Page 134 6 – End point (Rectangle) 2. Deletion of a graphic element or graphic segment: (Example: A rectangle should be interrupted and a line should be deleted) Proceeding: Press the button <Function> (1) and afterwards on the drawing tool <Selection> (2). Release R1.03e LEIBINGER JET3...
  • Page 135 11 – Start point (catch frame) 5 – Display <Activities to carry out> 12 – End point (catch frame) 6 – End point (catch frame) 13 – Button <Edit> 7 – Button <Edit> 14 – Edit tool <delete> Release R1.03e LEIBINGER JET3...
  • Page 136 Now click on the grid field (12) where the interruption should be finished. The catch frame is generated. Press the button <Edit> (13) and afterwards the edit tool <Delete> (14). The marked area will be deleted. Release R1.03e LEIBINGER JET3...

  • Page 137: Font Editor

    12 – Button <Accept> 5 – Menu bar 13 – Selected memory place 6 – Selection window 13.1 – ASCII-Code of the memory capacity 7 – Input field <Font elements> 13.2 – assigned keyboard characters 8 – Display <Coordinates> Release R1.03e LEIBINGER JET3...
  • Page 138 (6). After changing or creation of a font (characters) first you have to carry out the function <Reload all fonts> (Menu: Extra Reload all fonts) that the carried out changes can be taken over updated. Release R1.03e LEIBINGER JET3...

  • Page 139: Explorer

    The explorer administrates the data of the LEIBINGER JET3. As the explorer of the PCs, the explorer in the JET3 allows the deletion of data as well as the free saving and loading of data on different media (e.g. USB-stick, SD-card) or of the internal memory.

  • Page 140: Structure

    Selection window <Harddisc> (3): In the selection window the data or the filtered data of the internal memory of the JET3 are displayed. Selection window <External memory> (4): In the selection window the data or the filtered data of the external data carrier which have been selected in the Pop- up window <memory device >...

  • Page 141: Explorer Tools

    5 – Tool <Select None> 2 – Tool <Copy to Device> 6 – Tool <delete> 3 – Tool <Copy to Harddisc> 7 – Tool <Clone Harddisc> 4 – Tool <Select all> 8 – Direct buttons (Icons) Release R1.03e LEIBINGER JET3...
  • Page 142 Copy to (external) Copy marked data to an external memory device device. Copy to Harddisc Copy marked data from an external memory (internal memory) device to the internal memory of the JET3. Select All Selects data active selection window. Annotation: The selection of several data...

  • Page 143: Delete Jobs

    The border of the window is now displayed turquoise. Select the job with the designation“temp.job“ (2) by clicking on the control box or the designation. The selection is displayed with a √ in the control box. Release R1.03e LEIBINGER JET3...

  • Page 144: Touch-Calibration

    Figure 82 Touch calibration 1 – Button <Extra> 5 – Message <Setting calculation> 2 – Option <Touch Calibration> 6 – Message <Touch calibration successfully> 3 – Calibration window 7 – Button <OK> 4 – Calibration point Release R1.03e LEIBINGER JET3...
  • Page 145 Now press any point on the Touch Display to accept the settings. The message <Touch calibration successfully> (6) is faded in. Finally press the button <OK> (7) to finish the process. Release R1.03e LEIBINGER JET3...

  • Page 146: Help

    8 – Display<Operation hours/inspection> 3 – Display window <Info> 9 – Charging voltage curve 4 – Display<System frequency> 10 – Button <Export> 5 – Display<Filled ink> 11 – Button <Close> 6 – Display <Curr. hydr. param.> Release R1.03e LEIBINGER JET3...
  • Page 147 The ink which has been filled in the device (5) The nominal values and the current actual values of the hydraulic system (6) The JET3 version number, the serial number of the device and the software versions (7) The operation hour counter and information for inspection (8) The charging voltage curve (9) [if available] With the button <Export>...

  • Page 148: Save Info File

    Finally confirm the message with the button <OK> (4). Comment: If no storage medium (memory device) is connected, the Message (5) is faded in. Confirm the message with the button <OK> (6). Connect a memory device and repeat the complete process. Release R1.03e LEIBINGER JET3...

  • Page 149: Job Editor

    Zoom (7): With the Pop-up window you can change the zoom factor of the elements in the display area <Print image> (8) to make the process easier. Display area <Print image> (8): In the display area the created printing data is displayed in the WYSIWYG-mode. Release R1.03e LEIBINGER JET3...
  • Page 150 On the display <Coordinates> (10) the start position (bottom left corner) of the selected printing element is dispalyed. Note: For the displayed position not the actual printing element but the position of the displayed object frame is decisive. Release R1.03e LEIBINGER JET3...

  • Page 151: Job Editor Tools

    Note: The function of the tools corresponds to the Windows™-functions. Figure 86 Job editor (Edit tools) 1 – Button <Edit> 4 – Edit tool <paste> 2 – Edit tool <cut> 5 – Edit tool <delete> 3 – Edit tool <copy> 6 – Direct buttons (Icons) Release R1.03e LEIBINGER JET3...

  • Page 152: Organization Tools

    8.2.3 Creation tools With the button <Insert> you can select tools to create printing elements (texts, graphics, counters etc.). Further more you can also directly select the several tools with the available Icons (direct buttons). Release R1.03e LEIBINGER JET3...
  • Page 153 Provides the integration of an external text as well as the definition of the accordant parameters. By usage of this function an easy possibility is offered to integrate variable data in the printing text without any additional software- and programming works. Release R1.03e LEIBINGER JET3...

  • Page 154: Formatting Tool

    Figure 89 Job editor (Formatting tool) 1 – Button <Format> 3 – Direct button (Icon) 2 – Formatting tool <Object> You will find further information regarding the procedure of object settings in the a chapter Object settings! Release R1.03e LEIBINGER JET3...

  • Page 155: Parameter Setting Tools

    1 – Button <Settings> 6 – Arrow buttons 2 – Option <Print Parameter> 7 – Control boxes 3 – Register cards 8 – Button <OK> 4 – Display field 9 – Button <Cancel> 5 – Number block Release R1.03e LEIBINGER JET3...
  • Page 156 The button <OK> (8) closes the menu and the carried out settings will be taken over. The button <Cancel> (9) closes the menu without taking over the changes. You will find further information regarding the several parameter settings and its effects in the chapter Parameter settings! Release R1.03e LEIBINGER JET3...

  • Page 157: Display Tools

    Enables the setting of the editor size (width of the display field <Print image>) as well as the settings of the reticule size. You will find further information regarding the functions of several display tools in the chapter Carry out settings of the job editor! Release R1.03e LEIBINGER JET3...

  • Page 158: Job(Editor)Management

    Press the button <Enter> (8) of the keyboard field. The entered name is taken over to the display <name> (6). Press the button <Save> (9) to finish the saving process or press the button <Cancel> (10) to abort the process. Release R1.03e LEIBINGER JET3...
  • Page 159 2 – Option <Save Job as> 7 – Keyboard field 3 – Window <Save Job> 8 – Button <Enter> 4 – Selection field <Data file> 9 – Button <Save> 5 – Pop-up window <Search in> 10 – Button <Cancel> Release R1.03e LEIBINGER JET3...

  • Page 160: Load Job To Print

    Confirm the change by pressing on the button <OK> (4) or cancel the process with the button <Cancel> (5). The job in the job editor is now loaded for printing. Attention! If a print start release has already happened for the original job, the JET3 starts immediately with the printing process. Release R1.03e...
  • Page 161 Press the button <OK> (10) to reload the original job. The job editor will be closed and the original job is now available. Attention! For activated print start release the JET3 starts immediately again with the printing process. Release R1.03e...

  • Page 162: Close Job Editor

    Press the button <No> (5) to leave the editor without saving the job. Press the button <Yes> (6) to save the job when leaving the editor. Attention! The saving happens under the current data file name. The existing data will be overwritten! Release R1.03e LEIBINGER JET3...

  • Page 163: Object Settings

    2 – Display field <Contrast value > 7 – Display field <Bold level> 3 – Display fields <Position X/Y> 8 – Button <OK> 4 – Display field <Orientation> 9 – Button <Cancel> 5 – Control box <Display options> Release R1.03e LEIBINGER JET3...

  • Page 164: Font Selection

    Not available for barcodes and graphics Bold level Not available for barcodes and graphics 8.4.1 Font selection With the Pop-up window <Font> you can assign the requested font to the printing element. Figure 96 Font selection Release R1.03e LEIBINGER JET3...

  • Page 165: Contrast Value

    “Contrast”. Contrast area Leibinger Ink-Jet 1. Line: Printer 2. Line: As higher the contrast has been set, as lower is the max. printing speed! Release R1.03e LEIBINGER JET3...

  • Page 166: Position Settings

    2 = 3 dots are placed parallel (3 strokes) ….. 7 = 8 dots are placed parallel (8 strokes) The set value is shown on the accordant display field. Figure 99 Darstellung: normal Fettdruck Bold text Release R1.03e LEIBINGER JET3...

  • Page 167: Icg-Value

    Display: ICG=0 ICG=1 ICG=7 ICG-value 8.4.6 Orientation With the Pop-up window <Orientation> (1) you can rotate the printing object by 90°/180° or 270° . Figure 101 Display: normal 90° 180° 270° Orientation 1 – Pop-up window <Orientation> Release R1.03e LEIBINGER JET3...

  • Page 168: Display Settings

    Alternating display: Every second print out is displayed mirrored horizontally and vertically. Proportional display: The printing object is displayed proportionally that means unneeded blank fields between the single characters of the printing element can be avoided. Release R1.03e LEIBINGER JET3...

  • Page 169: Parameter Settings

    The set value is shown on the accordant display field. As higher the entered value, as later starts the print. Figure 103 Print delay Text (beginning) PG signal PrintGo-delay Release R1.03e LEIBINGER JET3...

  • Page 170: Printgo-Distance

    Attention! If the Print-Go distance has been selected too small, Print- Go errors can be caused, because a print has been not printed completely during a new print should be already started! Example of error: Print-Go distance Print-Go distance correct too small Release R1.03e LEIBINGER JET3...

  • Page 171: Printgo-Repetitions

    To get an endless repetition of the print outputs, you have to activate the control box <Endless> (2). Figure 105 PrintGo-repetitions 1 – Display field <PrintGo-Repeat> 3 – Control box <Endless> active 2 – Control box <Endless> deactive Release R1.03e LEIBINGER JET3...

  • Page 172: Printgo-Holdoff Distance

    The set value is shown on the accordant display field. Figure 106 Double releases: PG Signal(s) Filtering active PrintGo with „chatters“: Printer’s Printer’s imprint imprint Filtering active PG Signal(s) Object which should be printed PrintGo-holdoff distance Release R1.03e LEIBINGER JET3...

  • Page 173: Printgo-Source

    Page 173 8.5.1.5 PrintGo-source (Print start query) To inform the JET3 when a printing text should be printed, a so called Print-Go signal is required. It can be generated internally, depending on the set printing parameters, as well as externally by a sensor (e.g. light barrier, product sensor etc.).

  • Page 174: Printgo-Gate

    The sensor which is required for the PG-gate has to be connected to the interface X5 of the LEIBINGER JET3 also. Example: Endless print of tubes with interruptions between the end of the previous tube and the beginning of the following tube.

  • Page 175: Monitoring Functions

    Example: If the production speed with the set parameters is too high, stroke errors can be caused. The following error message appears on the display: Release R1.03e LEIBINGER JET3...

  • Page 176: Drop Flighttime

    Figure 110 Setting of drop flighttime 8.5.2 Encoder parameter The LEIBINGER JET3 composes the printed lines of single dots and therefore it requires a signal encoder (encoder) which tranfers when the single dot lines (so called strokes) should be printed.

  • Page 177: Encoder Source

    External: If this function is activated the signal has to be generated by an external encoder (e.g. incremental encoder). The encoder has to be connected to the interface X1 of the LEIBINGER JET3. Additionally you have to define the <Encoder/Direction> (4) and the <Resolution>...

  • Page 178: Internal Speed

    The set value is shown on the accordant display field. Example: An encoder which generates 10.000 impulses/rotation with a friction wheel and which has a circumference of 200 mm is used. Calculation: Resolution= Impulses/Rotation : Circumference = 10.000: 200 = 50 (Pulses/mm) Release R1.03e LEIBINGER JET3...

  • Page 179: Return Stop

    The value can set between 1 – 100%. The set value is shown on the accordant display field. As higher the entered value, as larger the distance between the single dots. Figure 112 Print height Release R1.03e LEIBINGER JET3...

  • Page 180: Font Width (Stroke Distance)

    Attention! The made settings have not only an effect on single printing objects but on the complete print-band! Figure 114 normal display mirrored 180° rotated 180° + mirrored Orientation 1 – Pop-up window <Orientation> 2 –Control box <mirrored> Release R1.03e LEIBINGER JET3...

  • Page 181: Printing Mode

    With the Pop-up window <Print mode > you can select the required printing mode. 10 printing modes are available. That means in the LEIBINGER JET3 one operating mode is available for every printing mode for a very high-quality or fast print out (see following list).
  • Page 182 <Print image> of the Job editor. Example (for matrix 12x 8): Correct print mode Faulty print mode Display field Not printable <Print image > area Selection 16 dots Selection 7 dots Release R1.03e LEIBINGER JET3...

  • Page 183: Date Changing Parameter

    1 – Button <Settings> 5 – Display field <Offset-value> 2 – Option <Date Change Parameter> 6 – Arrow buttons 3 – Menu < Date Change Parameter> 7 – Button <OK> 4 – Pop-up window <Offset-direction> 8 – Button <Cancel> Release R1.03e LEIBINGER JET3...
  • Page 184 With the two <Arrow buttons> (6) you can increase or reduce the values of the marked block. Press the button <OK> (7) to take over the settings and to close the menu. Press the button <Cancel> (8) to leave the menu without saving the changes. Release R1.03e LEIBINGER JET3...

  • Page 185: Carry Out Settings Of Job Editor

    You will find further information regarding the working with number blocks in the chapter Number block! The button <OK> (6) closes the window. You will find further information regarding the further display tools in the chapter Display tools! Release R1.03e LEIBINGER JET3...
  • Page 186 Editor size (height) Grid size Job editor (Carry out editor settings) 1 – Button <View> 4 – Arrow buttons 2 – Option <Editor Settings> 5 – Display field 3 – Window <Editor Settings> 6 – Button <OK> Release R1.03e LEIBINGER JET3...
  • Page 187 Group 8 Job editor Page 187 2. Catch function (Catch active) The function enables the easy and exact positioning of an element at the reticule. Release R1.03e LEIBINGER JET3...

  • Page 188: Barcode

    Provides the implementation of barcodes and definition of the required barcode parameters. 8.7.1.1 Barcode informations (The small barcode 1x1) Note! The LEIBINGER JET3 does not carry out any check digit calculations generally. This has to be carried out external in advance! Code 128c:...

  • Page 189: Integration Of Counters

    (only numbers from 0-9 can be displayed) has to be always 13-digits (12 performance characters and 1 check digit) (is available with or without clear figure for the LEIBINGER JET3) UPC A: (American equivalent to EAN13) numeric code (only numbers from 0-9 can be displayed)

  • Page 190: Carry Out Replacements

    Due to integrated counters and replacements impermissible number of digits or invalid constellations can be caused. These barcodes are displayed as crossed out codes in the software. Error example: Display of an invalid Display of a correct barcode barcode Release R1.03e LEIBINGER JET3...

  • Page 191: Date/Time And Expiry Time

    The formatting of the inputs is shown on the display field <Content> (12). Press the button <OK> (13) to take over the inputs and to close the menu or press the button <Cancel> (14) to leave the menu without saving the inputs. Release R1.03e LEIBINGER JET3...
  • Page 192 12 – Display field <Content> 5 – Functional area <Global Settings> 13 – Button <OK> 6 – Setting fields <Position X/Y> 14 – Button <Cancel> 7 – Functional area <Date/Time> 15 – Register cards 8 – Button <Day> Release R1.03e LEIBINGER JET3...
  • Page 193 Click on the date element to mark it. It is now displayed with a red object frame. Position the element with the direction buttons of the job editor or use the drag- function to shift the element. Release R1.03e LEIBINGER JET3...
  • Page 194 14 – Display field <Expiry date Offset> 6 – Setting fields <Position X/Y> 15 – Number block 7 – Functional area <Date/Time> 16 – Button <OK> 8 – Button <Day> 17 – Button <Cancel> 9 – Button </> 18 – Register cards Release R1.03e LEIBINGER JET3...

  • Page 195: Carry Out Replacements

    <Save counter states> in the menu <Extras> in advance. will find further information also group Data Input/Programming in the chapter Save Counter States! Release R1.03e LEIBINGER JET3...

  • Page 196: Counter Parameter

    11 – Selection <Counter (Loop/Stopp)> 5 – Pop-up window <Count.increment> 12 – Pop-up window <Counter reset> 6 – Control box <Left hand zeros> 13 – Button <OK> 7 – Selection <Counter direction> 14 – Button <Cancel> Release R1.03e LEIBINGER JET3...

  • Page 197: Number Of Digits

    Afterwards it is then always counted from the start value to the end value. The set value is shown on the accordant display field. Figure 121 Example: Initialization value Start value value Counter settings (Initialization value) Release R1.03e LEIBINGER JET3...

  • Page 198: End Value

    Example: 0 = no repetition 1 = Every counter value is printed twice consecutively (1repetition) 2 = Every counter value is printed triply consecutively (2 repetitions) …… The set value is shown on the accordant display field. Release R1.03e LEIBINGER JET3...

  • Page 199: Counting Direction

    The reset happens manually by the operator in the menu (Extra Product Counter Reset all Job Counters Product Counter: The reset of the job counter happens with the reset of the production counter. extern signal: The reset happens by an external supplied signal (interface X4). Release R1.03e LEIBINGER JET3...

  • Page 200: Carry Out Replacements

    In the functional area <Replacements> of the menu you can generate accordant replacements (numbers or letters) for the counter values to get an operating specific display or coding of the specifications. You will find further information regarding the carrying out of substitutions in the chapter Replacements! Release R1.03e LEIBINGER JET3...

  • Page 201: Shift Code

    Press the button <Enter> (11) of the keyboard field. The entered characters are taken over and are displayed in the setting field. You will find further information regarding the working with keyboard fields in the chapter Keyboard fields! Release R1.03e LEIBINGER JET3...
  • Page 202 13 – Buuton <Cancel> 6 – Setting fields <Position X/Y> 14 – Display in menu <Job editor> 7 – Functional area <Shift Code> 15 – Register cards 8 – Setting fields <Shift Times> 16 – Selected (marked) time block Release R1.03e LEIBINGER JET3...

  • Page 203: Replacements

    In the menu <Jobeditor> (14) the fix text followed by the applied shift code are displayed. Note: Displayed is the shift code which is currently valid ( as in the example the night shift „003“). 8.8 Replacements The LEIBINGER JET3 offers the possibility to exchange entered date- and time specifications well counters replacements...

  • Page 204: Carry Out Replacements

    Press on the arrow button of the Pop-up window <Type> (6). The Pop-up window opens for selection. Now select the element type „month“ (7). Click on the several setting fields <Replacement> (8). A keyboard field opens for input. Enter the accordant values. Release R1.03e LEIBINGER JET3...
  • Page 205 8 – Setting fields <Replacement> 3 – Direct button (Icon) 9 – Button <Enter> 4 – Menu <Object Settings (Date/Time)> 10 – Button <OK> 5 – Register cards <Replacements> 11 – Button <Cancel> 6 – Pop-up window <Type> Release R1.03e LEIBINGER JET3...

  • Page 206: Disturbances/Trouble Shooting

    Danger of serious damage through burns, skin irriation and poisoning! 9.2 Display of device messages The LEIBINGER JET3 generates two kinds of device messages. The warning messages and the error messages. Warning messages: Shows a critical device condition which requires an intervention of the operating staff in the foreseeable future.

  • Page 207: Error Messages

    Ink return monitoring 1308 Failure of compression. The compressor could not Check pneum. connections Please check compressors set the compression within for leakages. Check com- and all connections. 120 sec. pressor and if necessary exchange it. Release R1.03e LEIBINGER JET3...
  • Page 208 5051 Print-Go error During print next Reduce font width. PrintGo-signal been Check signal encoder already received. (sensor). Check signal encoder for multi-identification during a print. Enlarge product distance. Release R1.03e LEIBINGER JET3...

  • Page 209: Equipping/Maintenance

    – also during the production. For correct handling the LEIBINGER re-filling system allows an odor- and splash free refilling of the consumables. The reservoir tanks should be not overfilled, that means a re-filling...
  • Page 210 Reservoir tank and re-filling process (Example: solvent re-filling) 1 – Re-filling unit 4 – Reservoir tank „Solvent“ 2 – Cap (cover flap) 5 – Re-filling bottle „Solvent “ 3 – Reservoir tank „Ink“ 6 – Seal of re-filling bottle Release R1.03e LEIBINGER JET3...

  • Page 211: Service/Maintenance

    The daily servicing work includes the checking of the print head and in particular of the deflector unit, the charging electrode as well as of the guides for dirt. If necessary the components must be cleaned as described in the chapter Cleaning. Release R1.03e LEIBINGER JET3...

  • Page 212: Weekly Servicing Work

    If necessary the components must be cleaned as described in the chapter Cleaning. This work must only be carried out by trained personnel or by Leibinger service technicians! 10.2.3 Anual servicing work The manufacturer recommends a regular servicing interval of 6–12 months.

  • Page 213: Cleaning

    Leibinger solvent (corresponding to the Leibinger ink). This is achieved through applying the Leibinger solvent to fluff- free paper with the spray bottle and wiping off the parts to be cleaned with this.

  • Page 214: Taking Out Of Operation/Dismantling

    Cleaning. 11.2 Dismantling/Disposal The LEIBINGER JET3 has been developed and built with materials that ensure problem- free dismantling and disposal. When dismantling, the information in the chapter Taking out of operation as well as the respective country specific disposal regulations (e.g. for inks and solvents) must be taken into consideration Release R1.03e...

  • Page 215: Appendix

    Group 12 Appendix Page 215 12. Appendix 12.1 Circuit diagrams of the interfaces Interface X1 (Encoder) Interface X5 (PrintGo) Release R1.03e LEIBINGER JET3...
  • Page 216 Group 12 Appendix Page 216 Interface X2 (RS232 – Serial Interface) Internal existing stud (between Pin 4 and Pin 6) Interface X4 (Inputs) Release R1.03e LEIBINGER JET3...
  • Page 217 Group 12 Appendix Page 217 Interface X3 (Outputs) Release R1.03e LEIBINGER JET3...

  • Page 218: Connection Examples Of The Interfaces

    Lamps or Resistors: Lamps or other resistor loads can be directly connected to the output, but the sum of the output loads should not be higher than 700 mA (in sum of all outputs together). Release R1.03e LEIBINGER JET3...

  • Page 219: Interface X4 (Inputs)

    12.2.2.1 Increment Counter Signal (PIN 2) Mechanical switch or relay contacts are improper for the counter input because bounce processes at the switching contacts can cause faulty countings. 12.2.3.2 Reset Counter Signal (Example with pushbutton) with external supply with internal supply Release R1.03e LEIBINGER JET3...

  • Page 220: Jobselect Input

    Appendix Page 220 12.2.2.3 Jobselect Input (Example with relay contacts) With internal supply With external supply Note: Only Jobselect 0 and 1 are displayed. The same connection-schema is also possible for Jobselect 2 up to 9. Release R1.03e LEIBINGER JET3...

  • Page 221: Inputs

    12.2.4.5 ON Input (Example with pushbotton) Note: A switching option which works with the internal 24V supply (Pin 14) is not possible because it is not available at the plug in the OFF-status of the printer. Release R1.03e LEIBINGER JET3...

  • Page 222: Technical Drawings

    Group 12 Appendix Page 222 12.3 Technical drawings 12.3.1 Print head SK 4 Release R1.03e LEIBINGER JET3...

  • Page 223: Cabinet Lj3

    Group 12 Appendix Page 223 12.3.2 Cabinet LJ3 Release R1.03e LEIBINGER JET3...

  • Page 224: List Of Keywords/Index

    ........214 interface X3 ......217 display interface X4 ......216 general infos........ 48 interface X5 ......215 nozzle status ....... 49 cleaning........213 printing speed ......48 print head ......... 213 product counter ......48 Release R1.03e LEIBINGER JET3...
  • Page 225 ......139, 140 grid ........132, 185 tools......... 141 grounding ........30 extinguishing agents......21 guarantee........12 factory settings ......82 handling......... 20 fastening posibilities ......28 Hardware Reset ......64 fire fighting ........21 help functions....... 146 Release R1.03e LEIBINGER JET3...
  • Page 226 ICG-value ........167 USB ........... 40 internal speed ......178 interfaces load job to print......160 X1 (encoder) ......215 management......158 interfaces monitoring functions ....175 X5 (PrintGo) ......215 object settings ......163 Release R1.03e LEIBINGER JET3...
  • Page 227 ......... 180 main menu bar ....... 46 internal speed ......178 mains connection......18 lock backward ......179 mains plug ........17 monitoring functions ....175 mains switch........18 orientation......... 180 maintenance......... 211 print height........ 179 Release R1.03e LEIBINGER JET3...
  • Page 228 PrintGo-holdoff distance ....172 ignore messages ......105 PrintGo-repeat ......171 ink delivery........95 PrintGo-source......173 ink-flow-sensor active ....94 printhead functions ......94 jed adjust ........96 printing a job ........72 jet monitoring ......94 printing data......... 149 Release R1.03e JET3...
  • Page 229 ..... 116 storage ........20, 27 StrokeGo-source ......177 ventilation ........18 switch-off procedure ....... 62 viscosity ......102, 104 switch-on procedure......55 symbols......... 13 system info weights ......... 23 save ......... 148 view ......... 146 Release R1.03e LEIBINGER JET3...

  • Page 230: List Of Illustrations

    Figure 33 – Menu basic settings Figure 34 – Set language and keyboard Figure 35 – Set measuring unit Figure 36 – Set date Figure 37 – Set time Figure 38 – Interval operation (Set interval time) Release R1.03e LEIBINGER JET3...
  • Page 231 Figure 73 – Graphic editor (Save graphic) Figure 74 – Graphic editor (Carry out settings) Figure 75 – Graphic editor (Create graphic) Figure 76 – Graphic editor (Delete graphic elements) Figure 77 – Font editor (Structure and select) Release R1.03e LEIBINGER JET3...
  • Page 232 Figure 112 – Font parameter values (Print height) Figure 113 – Font parameter values (Font width) Figure 114 – Font parameter values (Orientation) Figure 115 – Font parameter values (Print mode) Figure 116 – Job editor (Set date change offset) Release R1.03e LEIBINGER JET3...
  • Page 233 Figure 123 – Counter settings (Increment methods) Figure 124 – Print elements (Shift code input) Figure 125 – Job editor (Functional area-Replacement) Figure 126 – Carry out replacements Figure 127 – Device messages Figure 128 – Reservoir tank and re-filling process Release R1.03e LEIBINGER JET3...

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