Related Manuals for Leibinger JET Rapid
Summary of Contents for Leibinger JET Rapid
- Page 1 JET Rapid JET Rapid Wire JET Rapid Wire PI Operating Manual V1.02 Please keep for future reference!
- Page 3 Seite 1 Release R.1.02 JET3up RAPID...
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Page 4: Table Of Contents
............... 11 Connection values and ambient conditions: ..............11 Cabinet: ........................11 Print head ventilation / JET RAPID Wire (PI) and Speed Plus ........12 Technical data of the High Speed Line ............... 14 Overview about the printheads ..................17 Available inks (All types of the High Speed series) ............ -
Page 5: General Overview
Page 3 1 General overview 1.1 Publisher For questions regarding the operation and running of the Leibinger High Speed Line printers as well as in service case please contact the listed dealer address. Dealer address Paul Leibinger GmbH & Co. KG Marking&Coding Systems... - Page 6 Authoritative for the scope of delivery is not the manual but rather the written order confirmation. The using of this manual assumes the knowledge of the respective industrial standards and methods! © Copyright 2019 Paul Leibinger GmbH & Co.KG High Speed Line Release R.1.02...
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Page 7: Introduction
Page 5 1.2 Introduction We are pleased that you have decided in favour of a LEIBINGER device of the High Speed Line and welcome you as one of our customers. Now you own an inkjet printer that has been developed and constructed on the basis of many years of experience and using the latest Leibinger technology. - Page 8 It is only through the use of inks and solvents from Paul Leibinger GmbH & Co. KG that optimum operating characteristics can be achieved.
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Page 9: Document Information
At this point we wish to make explicit reference to the fact that it is only when using solvent and ink from Paul Leibinger GmbH & Co. KG that the optimum operating characteristics can be achieved. -
Page 10: Safety
Page 8 2 Safety 2.1 Scope of risks The high performance industrial printer of the High Speed Line series has been built in accordance with state-of-the-art standards and recognized safety requirements and has been equipped with protective devices. The InkJet-printer works with flammable liquids which are ink and solvent. At incorrect usage or misuse may result in danger of health of the operator or further people, as well as property damages. -
Page 11: Operating Staff
The electrical and electronic components of the high performance printer are under voltage. The device must only be opened by trained personnel or by Leibinger service technicians. Prior to the opening of the device, the device must be switched off and the mains plug removed. -
Page 12: Conformity
Page 10 2.4 Conformity High Speed Line Release R.1.02... -
Page 13: Technical Data Of The High Speed Line
Page 11 3 Technical Data of the High Speed Line 3.1 Connection values and ambient conditions: Input voltage / frequency 100-240 V, 50-60 Hz Power consumption Ø20W Temperature range +5°C bis +45°C Relative humidity Max. 90% rel. humidity (not condensating) 3.2 Cabinet: Material Stainless steel... -
Page 14: Print Head Ventilation / Jet Rapid Wire (Pi) And Speed Plus
Basics about the functionality of the printhead ventilation The print head of the JET Rapid Wire (PI) and Speed Plus printer has to be mounted at a distance between nearly zero und 5 mm to the substrate. This close installation provides the shortest trajectories for ink droplets. - Page 15 Page 13 3.3.2 Technical description head ventilation The JET Rapid Wire (PI) and the JET Rapid Speed Plus printers are equipped with a connector for compressed air. The connector is located on the back panel of the hydraulic cabinet. Connector for...
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Page 16: Technical Data Of The High Speed Line
Page 14 3.4 Technical data of the High Speed Line 3.4.1 JET Rapid / Option Speed Plus JET Rapid Option Speed Plus Print head SK6 HS Print head dimensions 212 mm 217 mm Umbilical Standard: 3m Standard: 3m Maximum Up to 30% faster than the JET3up... - Page 17 Page 15 3.4.2 JET Rapid Wire Wire print head with stepped head cover Wire print head with beveled head cover Print head Wire Wire Print head dimensions 217 mm 217 mm Umbilical Standard: 3m Standard: 3m Maximum 1000 m/min 800 m/min...
- Page 18 Page 16 3.4.3 JET Rapid Wire PI Wire printhead with stepped head cover Wire printhead with beveled head cover Print head Wire Wire Print head dimensions 217 mm 217 mm Umbilical Standard: 3m Standard: 3m Maximum 700 m/min 600 m/min...
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Page 19: Overview About The Printheads
217mm Recommended:15 mm The JET Rapid works with the same print modes as the JET3up. Due to the higher operating speeds, the recommended distance between print head and substrate is 15 mm. Shorter distances bear the risk of contaminating the print head Larger distances may have a negative effect on the quality of the printouts. - Page 20 The JET Rapid with the Option SPEED PLUS comes with the same print head technology as the JET Rapid Wire but he is only available with the beveled head cover which provides single line printouts up to a speed of 800 m/min It was designed for high-speed applications and substrates that are not suitable for the JET Rapid Wire with its stepped head cover.
- Page 21 Page 19 3.5.3 Rapid Wire / Rapid Wire PI The print head of the JET Rapid Wire (PI) was designed for wire printing at high speeds. Printhead mechanic 3.5.3.1 Head covers: Rapid Wire (PI) The Rapid Wire (PI) is with two different head covers available: ...
- Page 22 217 mm 43 mm The print head of the JET Rapid: The slightly angled surface allows an optimized mounting of the print head. High Speed Line...
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Page 23: Available Inks (All Types Of The High Speed Series)
4 Available inks (All types of the High Speed series) For technical reason it is not possible to use the full range of LEIBINGER inks for high-speed printing. The selection of the available inks depends on the used RAPID type and the nozzle size. -
Page 24: Cleaning Requirements
Attention Due to the higher printing speed of the JET RAPID printers, the number of printouts per time unit may be much higher than with the JET3up. Therefore, it is necessary to check the gutter tube for ink staining on a regular basis. -
Page 25: Hydraulic Settings
Page 23 Hydraulic settings Approved and not approved ink The following examples shows the differences between an approved- and an not approved ink: In the mainscreen switch in the menu „Settings“ and click on the option <HydraulicSettings> Ink approved In this example the ink 70000-00134 is selected and also approved for all printers of the High Speed Line, except the Wire (PI) The appropriate default values for:... -
Page 26: Operation And Software
Click inside the respective jobeditor on the menu <settings> and click on the option <Printstyle>. Information The available print modes for the JET Rapid are just exactly the same as for the standard JET3up. High Speed Line Release R.1.02... - Page 27 Page 25 5.2.2 Available print modes for the JET Rapid Option Speed Plus Click inside the respective jobeditor on the menu <settings> and click on the option <Printstyle>. Oscillator frequency: 128 KHZ Nozzle size: 50µ 9 Printmodes available:...
- Page 28 Rapid Wire: 128 KHZ Rapid Wire PI: 96 KHZ Nozzle size: Rapid Wire: 50 µm Rapid Wire PI: 60 µm 9 Printmodes available: The 9 print modes of the JET Rapid Wire (PI) High Speed Line Release R.1.02...
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Page 29: Adjustment Of The Printhead
To guarantee the desired print quality always, it is important to adjust the correct distance between the printhead and the product. Depending on the printer: JET Rapid, JET Rapid with the option Speed Plus or JET Rapid Wire (PI) the printhead distance is 0, 5 or 15 mm. -
Page 30: Printhead Positioning And Printout Quality
If, for instance, a print job for the JET3up with a 32 dot high quality font allows a printing speed of 30 meter/minute, it will be possible to print the same job with the JET Rapid at a speed of around 40 m/min. - Page 31 Which means that the JET Rapid with the option Speed Plus may be operated at the same speed as the JET Rapid Wire (PI) but the quality of the print outs are not expected to be as good as well.
- Page 32 JET Rapid Wire / Wire PI: Stepped headcover The JET Rapid Wire (PI) comes with a special print head that allows a nearly zero distance between print head and substrate. This makes it possible to work at the highest speeds.
- Page 33 Which means that the JET Rapid with the option Speed Plus may be operated at the same speed as the JET Rapid Wire (PI) but the quality of the print outs are not expected to be as good as well.
- Page 34 Page 32 The slightly beveled surface of the head cover allows an optimized mounting of the print head. Printhead position at right angle Printhead position inclined Recommended: 5 mm Recommended: 5 mm Surface Surface Ink drops that hit the surface of a substrate With the angled surface of the outlet side of the tend to burst in smaller drops and not all print head, it is possible to mount the print head...
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Page 35: Examples Of Printouts
The print samples show that the JET Rapid provides the same print quality as the JET3up but at a 30% higher production speed. The print outs of the JET Rapid are a shade lighter than the print outs of the JET3up. However, a quality check of the 2-D code shows that the code has the highest readability level. - Page 36 6.2.2 JET Rapid option Speed Plus and JET Rapid Wire The following example shows the print out quality of the JET Rapid Option Speed Plus and JET Rapid Wire at 800 m/min and 1000 m/min printing speed. JET Rapid Option Speed Plus...
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Page 37: Errormessages And Failures (Complete High Speed Line)
Page 35 7 Errormessages and failures (complete High Speed Line) When selected an unsuitable oscillator frequency (for example 64 KHZ) the following error message occurs: Troubleshooting Select a higher oscillator frequency When the nozzle size and the oscillator frequency is set on a low value (for example 35µ... -
Page 38: Cleaning And Maintenance (Complete High Speed Line)
8 Cleaning and maintenance (complete High Speed Line) Attention Due to the higher printing speed of the JET RAPID printers, the number of printouts per time unit may be much higher than with the JET3up. Therefore, it is necessary to check the gutter tube for ink staining on a regular basis. - Page 39 Page 37 - Push carefully a tool like an allen key between the bearing block and the mounting plate. Release R.1.02 High Speed Line...
- Page 40 Page 38 Attention Use only the Special Cleaner P/N: 77001-00020 No cleaner should be entered to the ink loop/hydraulic system! It is forbidden to clean on the left side of the dotted line! Don’t use any kind of solvent to clean the left side of the dotted line! Clean the Print Head only at the correct area: Right of red dotted line! No cleaning necessary Cleaning Area...
- Page 41 Page 39 Decline the print head into upfront position. Fill up Special Cleaner 77001-00020 into a spray bottle and spray it to the affected parts for cleaning. Together with a small brush you can easily remove the pollution in the cleaning area. Important assemblies which will be affected in their functionality during persist ink deposition: 1.
- Page 42 Page 40 Bend this thin sand paper with the rough side outside. Spray some special cleaner on the sand paper and move it inside the slot of the charge electrode. Carry out the movement parallel to the bottom side of the charge electrode. ...
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Page 43: Apendix
Page 41 9 Apendix 9.1 Technical illustrations 9.1.1 JET Rapid Printhead and umbilical Release R.1.02 High Speed Line... - Page 44 Page 42 Assembly overview of the printhead Printhead mechanic High Speed Line Release R.1.02...
- Page 45 Page 43 9.1.2 JET Rapid Option Speed Plus Printhead and umbilical Release R.1.02 High Speed Line...
- Page 46 Page 44 Assembly overview of the printhead Printhead mechanic High Speed Line Release R.1.02...
- Page 47 Page 45 9.1.3 JET Rapid Wire (PI) with stepped headcover Printhead and umbilical Release R.1.02 High Speed Line...
- Page 48 Page 46 Assembly overview of the Printhead Printhead mechanic High Speed Line Release R.1.02...
- Page 49 Page 47 9.1.4 JET Rapid Wire (PI) with beveled headcover Printhead and umbilical Release R.1.02 High Speed Line...
- Page 50 Page 48 Assembly overview of the Printhead Printhead mechanic High Speed Line Release R.1.02...