Volkswagen Jetta 2005 Workshop Manual page 89

Fixing blocks -2- from assembly tool set -T10237- are required
when fitting outer panel on door. Two strips of double-sided ad‐
hesive tape -5- are applied on the contact surface.
– Guide outer panel -1- over guide bolts on lower edge of door
inner part.
– Bring outer panel with assembly blocks -3- into contact with
surrounding components.
– Adjust gap to sill and height of outer panel on door using
wedges -4- from assembly tool set.
– Check gap/shut line using setting gauge -3371- ⇒ Body Re‐
pairs; Rep. Gr. 00 ; Body dimensions .
– Bond short fixing blocks -2- evenly on the replacement door
and the adjacent components.
Note
A waiting period of 90 or 180 minutes must be observed before performing further work on the bonded door
⇒ page 82 .
– Further installation is performed in reverse order of removal
⇒ page 75 .
Golf Variant 2007 ➤ , Jetta 2005 ➤
General body repairs, exterior - Edition 10.2009
79
1. Front door