Volkswagen Jetta 2005 Workshop Manual page 126

Golf Variant 2007 ➤ , Jetta 2005 ➤
General body repairs, exterior - Edition 10.2009
– Fit two guide bolts -4- in lower edge of door inner part -1-.
The painted outer panel for the door is first offered up without
bonding agent.
Assembly blocks -3- from assembly tool set -T10237- are required
when fitting outer panel on door. A strip of double-sided adhesive
tape -6- is applied on the side with a cut-out step. The pin has the
minimum dimension for the gap width. The surface with no ad‐
hesive tape is brought into position on the adjacent panel.
– Stick the assembly block -3- on outer panel -1- of the door.
– Guide outer panel -1- over guide bolts on lower edge of door
inner part.
– Adjust gap to sill and height of outer panel on door using
wedges -4- from assembly tool set -T10237- .
– Lay door outer panel -1- with assembly blocks on adjacent
panels -2- and -5-.
– Check gap/shut lines using setting gauge -3371- ⇒ Body Re‐
pairs; Rep. Gr. 00 ; Body dimensions .
If gap dimension cannot be adjusted further, door inner part must
be adjusted ⇒ page 123
116
Rep. Gr.58 - Rear doors, door components