Volkswagen Jetta 2005 Workshop Manual page 130

Golf Variant 2007 ➤ , Jetta 2005 ➤
General body repairs, exterior - Edition 10.2009
• Door outer panel with retaining rails is removed
– Place door outer panel -1- on firm surface and protect door
outer panel against scratches.
– Secure reel -2- on outer panel of door -1-.
– Secure cord -5- on reel -2- and counterhold -4-.
– Hold retaining rail and outer panel of door together securely
when cutting through adhesive bead.
– Cut through adhesive bead of retaining rail -3- and outer panel
-1- with cord up to just over half way.
– Once adhesive bead has been cut through to just over half
way in step one, turn reel -2- around and insert cord -5- in side
still bonded.
– Hold retaining rail -3- and outer panel -1- of door together se‐
curely when cutting through adhesive bead further.
– Cut through second half of adhesive bead.
1.9.2 Installing retaining rail
– Using extreme care, cut away remainder of adhesive bead to
the utmost minimum on outer panel of door, ensuring that no
damage is caused to the paintwork.
– Remainder of procedure is described in chapter entitled "In‐
stalling new outer panel for door"
Note
Observe also "instructions for bonding in new door outer panel"
when installing a new retaining rail.
– In place of removed retaining rail, install a new retaining rail
on the door inner part.
– Apply adhesive to new retaining rail
– Secure outer panel for door to lower edge and fitted retaining
rail.
120
Rep. Gr.58 - Rear doors, door components
⇒ page 112
⇒ page 115 .
.