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Volkswagen Golf 2009 Manuals
Manuals and User Guides for Volkswagen Golf 2009. We have
2
Volkswagen Golf 2009 manuals available for free PDF download: Workshop Manual
Volkswagen Golf 2009 Workshop Manual (336 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 12 MB
Table of Contents
Table of Contents
3
Golf 2004 ➤ , Golf
8
Interior Equipment
9
Interior Mirror
9
Tools
9
Automatic Anti-Dazzle Interior Mirror
9
Removing and Installing Interior Mirror with Rain Sensor
9
Bonding on Retaining Plate for Interior Mirror with Rain Sensor
10
Removing and Installing Interior Mirror
12
Bonding on Retaining Plate for Interior Mirror Without Rain Sensor
12
Compartments, Covers and Trims
14
Tools
14
Removing and Installing Basic Version Centre Console (Golf 2004 ▸)
14
Removing and Installing Basic Version Centre Console (Golf 2009 ▸)
18
Removing and Installing Highline Centre Console (Golf 2004 ▸)
23
Removing and Installing Highline Centre Console (Golf 2009 ▸)
32
Removing and Installing Mounting Bracket for Centre Console (Golf 2004 ▸)
42
Removing and Installing Mounting Bracket for Centre Console and Mounting Bracket for Footwell Trim (Golf 2009 ▸)
46
Removing and Installing Cup Holder in Centre Console, Highline
51
Repairing Cup Holder in Centre Console, Highline
52
Removing and Installing Storage Compartment / Ashtray Unit (Golf 2004 ▸)
55
Removing and Installing Storage Compartment / Ashtray Unit (Golf 2009 ▸)
56
Removing and Installing Dash Panel Centre Vents (Vehicles with no Climatronic) (Golf 2004 ▸)
56
Removing and Installing Dash Panel Centre Vents (Vehicles with Climatronic) (Golf
58
Removing and Installing Centre Compartment in Dash Panel (Golf 2009 ▸)
61
Removing and Installing Spectacles Holder in Moulded Headliner
62
Removing and Installing Frame in Moulded Headliner
63
Removing and Installing Dash Panel Centre Vent (Golf 2009 ▸)
64
Removing and Installing Dash Panel Centre Trim (Golf 2004 ▸)
66
Removing and Installing Dash Panel Centre Trim (Golf 2009 ▸)
67
Removing and Installing Air Conditioner Controls Unit / Heater Controls Unit (Golf 2009 ▸)
67
Removing and Installing Dash Panel End Trims
68
Removing and Installing Steering Column Trim
69
Removing and Installing Left Trim Panel on Driver Side
70
Removing and Installing Right Trim Panel on Driver Side
72
Removing and Installing Centre Cover (Golf 2004 ▸)
76
Removing and Installing Centre Cover (Golf 2009 ▸)
76
Removing and Installing Glove Compartment
77
Removing and Installing Glove Compartment Lock Cylinder
81
Removing and Installing Footwell Cover on Driver Side
82
Removing and Installing Decorative Trim on Dash Panel (Golf 2004 ▸)
83
Removing and Installing Decorative Trim on Dash Panel (Golf 2009 ▸)
84
Removing and Installing Sun Visor
85
Sill Panel Trims
89
Removing and Installing Sill Panel Mouldings (2-Door)
89
Removing and Installing Sill Panel Mouldings (4-Door)
90
Removing and Installing Wheel Housing Trim (4-Door)
92
Grab Handles
96
Removing and Installing Roof Grab Handles
96
Passenger Protection
97
Seat Belts
97
General Safety Regulations When Working on Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
98
Special Instructions for Belt Tensioners
99
Storage, Transportation and Disposal of Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
99
Removing and Installing Front Seat Belt (2-Door)
100
Removing and Installing Front Seat Belt (4-Door)
103
Removing and Installing Front Belt Height Adjuster
105
Removing and Installing Front Seat Belt Buckle (2-Door)
106
Removing and Installing Front Seat Belt Buckle (4-Door)
108
Removing and Installing Rear Outer Seat Belts
110
Removing and Installing Middle Rear 3-Point Seat Belt
113
Removing and Installing Middle Rear Seat Lap Belt
114
Removing and Installing Rear Double Belt Buckle
115
Inspecting Seat Belts
117
Points to Check
117
Checking Child Seat Anchors (ISOFIX) after an Accident
120
Points to Check
120
Airbag
121
Overview of Locations - Airbag Systems
121
General Safety Regulations When Working on Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
123
Special Instructions for Driver and Front Passenger Airbag
124
Special Instructions for Curtain Airbag Modules
124
Storage, Transportation and Disposal of Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
124
Deactivating the Airbag
124
Renewing Airbag Units Following an Accident
125
Removing and Installing Airbag Control Unit J234
126
Removing and Installing Driver Side Airbag Unit (Golf 2004 ▸)
128
Removing and Installing Driver Side Airbag Unit (Golf 2009 ▸)
131
Removing and Installing Airbag Coil Connector and Return Spring with Slip Ring F138
135
Removing and Installing Key Operated Switch to Deactivate Front Passenger Airbag E224
135
Removing and Installing Knee Airbag (Golf 2009 ▸)
136
Removing and Installing Knee Airbag Bracket (Golf 2009 ▸) LHD Models
138
Removing and Installing Knee Airbag Bracket (Golf 2009 ▸) RHD Models
140
Removing and Installing Front Passenger Airbag Unit
142
Removing and Installing Driver and Front Passenger Side Airbag
147
Removing and Installing Rear Side Airbag (4-Door)
148
Removing and Installing Curtain Airbag on Driver and Passenger Side
150
Removing and Installing Curtain Airbag on Driver and Passenger Side (Golf 2009 ▸)
153
Removing and Installing Seat Occupied Sensor, Front Passenger Side G128
157
Adapting Components
161
Seat Occupied Recognition (USA)
162
Safety Precautions for When Working on Seat Occupied Recognition
162
Procedure for Seat Belt Tensioner after an Accident and /Or Triggering of Airbag
162
Assembly Overview - Seat Occupancy Detection (USA)
163
Components of Repair Kit for Seat Occupied Recognition
163
Removing Components of Seat Occupied Recognition
164
Seats)
164
Installing Repair Kit for Seat Occupied Recognition (Vehicles with Manually Operated Seats)
171
Golf 2004 ➤ , Golf
174
Installing Repair Kit for Seat Occupied Recognition (Vehicles with Electrically Operated Seats)
180
Importers Reporting Obligation
182
Crash Sensors
184
Removing and Installing Front Door Crash Sensors (Golf 2004 ▸)
184
Removing and Installing Side Airbag Crash Sensor on Driver Side G179 (Golf 2009 ▸)
185
Removing and Installing Side Airbag Crash Sensor on Front Passenger Side G180
187
Removing and Installing Rear Wheel Housing Crash Sensors (2-Door)
187
Removing and Installing Rear Wheel Housing Crash Sensors (4-Door)
189
Trim, Insulation
191
Dash Panel
191
Tools
191
Removing and Installing Dash Panel
191
Golf 2004 ➤ , Golf
192
Removing and Installing Dash Panel Cross Member (RHD Models)
197
Removing and Installing Dash Panel Cross Member (LHD Models)
203
Aligning Dash Panel in Vehicle (Golf 2004 ▸)
207
Door Trim (Golf 2004 ▸)
212
Tools
212
Removing and Installing Front Door Trim on Driver Side
212
Removing and Installing Front Door Trim on Passenger Side
214
Removing and Installing Door Lining Trim Strip
215
Removing and Installing Rear Door Trim
216
Removing and Installing Window Crank Handle
218
Door Trim (Golf 2009 ▸)
220
Tools
220
Removing and Installing Front Door Trim (2-Door Vehicles)
220
Removing and Installing Front Door Trim (4-Door Vehicles)
223
Removing and Installing Rear Door Trim
226
Removing and Installing Trim Strip and Door Trim
229
Removing and Installing Front Door Trim Cover
230
Pillar and Side Trims
231
Removing and Installing Upper A-Pillar Trim
231
Removing and Installing Middle A-Pillar Trim
232
Removing and Installing Lower A-Pillar Trim, Driver Side
233
Removing and Installing Lower A-Pillar Trim, Front Passenger Side
235
Removing and Installing Upper B-Pillar Trim
236
Removing and Installing Lower B-Pillar Trim
238
Removing and Installing C-Pillar Trim
240
Removing and Installing Sill Panel Moulding (2-Door)
241
Rear Lid Trim (Golf 2004 ▸)
243
Tools
243
Removing and Installing Rear Lid Trim
243
Removing and Installing Window Frame Trim
244
Rear Lid Trim (Golf 2009 ▸)
246
Tools
246
Removing and Installing Rear Lid Trim
246
Removing and Installing Window Frame Trim
247
Luggage Compartment Trims
249
Removing and Installing Luggage Compartment Cover Side Cover
249
Removing and Installing Luggage Compartment Side Trim Panel
250
Removing and Installing Rear Lock Carrier Cover
252
Roof Trims
254
Tools
254
Removing and Installing Roof Frame Trim
254
Removing and Installing Moulded Headlining
255
Removing and Installing Roof Insulation/Reinforcement
260
Floor Covering
263
Tools
263
Removing and Installing Floor Covering
263
Seat Frames
266
Front Seats
266
Tools
266
Removing and Installing Front Seat
268
Removing and Installing Left Side Trim on Seat
271
Removing and Installing Left Bucket Seat Trim
273
Removing and Installing Backrest Trim of Front Bucket Seat
274
Removing and Installing Trims on Left Side of Electrically Adjustable Seat
275
Removing and Installing Left Side Trim on Seat (Seat with Through-Loading Function)
276
Removing and Installing Right Side Trim on Seat (Seat with Through-Loading Function)
277
Removing and Installing Slider (2 Door Models)
279
Removing and Installing Seat Drawer Mounting
279
Removing and Installing Front Seat Bar and Operating Lever
280
Removing and Installing Front Bucket Seat Bar and Operating Lever
281
Removing and Installing Bar and Operating Lever on Electrically Adjustable Seat
283
Removing and Installing Right Side Trim on Seat
284
Removing and Installing Right Side Trim on Bucket Seat
285
Removing and Installing Lumbar Support Adjustment (Golf 2009 ▸)
286
Removing Head Restraint Guides
287
Removing and Installing Front Seat Backrest
289
Removing and Installing Front Bucket Seat Backrest
290
Removing and Installing Front Bucket Seat Base
292
Removing and Installing Backrest Release Bowden Cable on Bucket Seat
293
Removing and Installing Bowden Cable of Backrest Release
295
Function)
295
Removing and Installing Backrest Release Bowden Cable (2-Door)
296
Removing and Installing Manually Adjusted Lumbar Support (Golf 2004 ▸)
298
Removing and Installing Manually Adjusted Lumbar Support (Golf 2009 ▸)
299
Removing and Installing Easy Entry Unit Bowden Cable
301
Removing and Installing Electric Longitudinal Seat Adjustment
302
Removing and Installing Seat (Electric) Base
304
Removing and Installing Seat (Electric) Tilt Angle Adjustment
306
Removing and Installing Seat (Electric) Height Adjustment
307
Removing and Installing (Electric) Lumbar Support
309
Removing and Installing Drive for (Electric) Backrest Adjustment
311
Rear Seats
312
Removing and Installing Bench Seat
312
Removing and Installing Backrest
313
Removing and Installing Side Padding with Side Airbag (4-Door)
314
Removing and Installing Side Padding (4-Door)
315
Seat - Padding, Covers
317
Front Seat Covers and Padding
317
Tools
317
Removing and Installing Front Seat Cushion Cover and Padding
317
Removing and Installing Front Bucket Seat Cushion Cover and Padding
320
Removing and Installing Front Seat Backrest Cover and Padding
323
Removing and Installing Front Bucket Seat Backrest Cover and Padding
328
Rear Seat Covers and Padding
332
Removing and Installing Backrest Cover and Padding
333
Removing and Installing through Loading Unit with Centre Armrest
335
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Volkswagen Golf 2009 Workshop Manual (180 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 1 MB
Table of Contents
Table of Contents
5
Technical Data
7
1 General Notes on Air Conditioning Systems
7
Introduction
7
Additional Information
7
Basics of Air Conditioning
8
Vapour Pressure Table for Refrigerant R134A
9
Refrigerant R134A
10
Characteristics of Refrigerant R134A
11
Refrigerant Machine Oil
13
Comfort
15
How Air Conditioning Works
15
General Safety
16
Safety Precautions for When Working on Vehicles with Air Conditioning and When Handling
19
Refrigerant R134A
19
Basics for Working on Refrigerant Circuit
20
2 General Information on Refrigerant Circuit
23
Refrigerant Circuit Components
23
Design of Refrigerant Circuit
31
Evacuation and Charging Valves for Quick-Release Couplings of Air Conditioner Service Station
31
On Refrigerant Circuit
31
Switch and Sender in Refrigerant Circuit and Related Connections
33
Electrical Components Not Installed in Refrigerant Circuit
36
Pressures and Temperatures in the Refrigerant Circuit
38
Refrigerant Circuit with Expansion Valve
38
Refrigerant Circuit with Restrictor and Reservoir
40
Test and Measurement Work that Can be Performed Using a Pressure Gauge
42
Air Conditioner Service and Recycling Equipment
43
Notes to Repairs on Refrigerant Circuit
44
3 Statutory Texts and Instructions
45
Statutes and Regulations
45
Recycling and Refuse Law
50
Converting R12 Refrigerant Circuits to R134A Refrigerant Circuits and Repairing Them (Retrofitting)
51
Maintaining Records on Refrigerant
51
4 Refrigerant Circuit
52
Important Repair Notes on Air Conditioning
52
Retrofitting Refrigerant Circuit from R12 Refrigerant to R134A Refrigerant
52
5 Working with the Air Conditioner Service Station
53
Important Notes for Working with the Air Conditioner Service Station
54
Connecting Air Conditioner Service Station for Measuring and Checking
54
Draining Refrigerant Circuit Using Air Conditioner Service Station
55
Evacuating Refrigerant Circuit Using Air Conditioner Service Station
56
Charging Refrigerant Circuit Using Air Conditioner Service Station
57
Bringing Air Conditioning System into Service after Charging
58
Charging Container in Air Conditioner Service Station with Refrigerant
59
Draining Air Conditioner Service Station
59
6 Detecting Leaks in Refrigerant Circuit
61
Leak Detection in Refrigerant Circuit Using Compressed Air or Nitrogen
62
Searching for Leaks in Refrigerant Circuits Using Leak Detector V.A.G 1796
64
Detecting Leaks in Refrigerant Circuit Using Leak Detecting System VAS 6196 or Leak Detecting
65
System VAS 6201 or a Later Model
65
7 Clearing Refrigerant Circuit of Contaminants
71
Blowing through Refrigerant Circuit with Compressed Air and Nitrogen
71
Purging (Cleaning) Refrigerant Circuit with Refrigerant R134A
73
8 Complaints
128
Possible Complaints about Refrigerant Circuit
128
Smells from Heater and Air Conditioner Unit
129
9 Connecting Air Conditioner Service Station
132
For Vehicles that Have Connections on both Low-Pressure and High-Pressure Sides of
132
Refrigerant Circuit
132
10 Checking Pressures on Vehicles
133
Checking Pressures in Refrigerant Circuit (Using Air Conditioner Service Station)
133
Checking Systems with a Restrictor and Collector
136
Compressor
138
Checking Systems with an Expansion Valve and Reservoir (with Internally Regulated Air Conditioner Compressor)
141
Checking Systems with an Expansion Valve and Reservoir
147
Compressor)
147
Checking Systems with a Restrictor and Reservoir and Air Conditioner Compressor Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)
149
Checking Systems with an Expansion Valve, Receiver and Air Conditioner Compressor
154
Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)
154
With Expansion Valve, Receiver and Electrical Air Conditioner Compressor
164
11 Renewing Components
165
In the Event of Leaking or Damaged Components (Apart from the Air Conditioner Compressor, Receiver or Reservoir)
166
Renewing Air Conditioner Compressor
167
Renewing Receiver or Reservoir, and Restrictor
169
12 Testing Equipment and Tools
171
List of Test Equipment, Tools and Materials
171
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