Starter Relay Inspection - Suzuki Ozark Service Manual

• Apply SUZUKI SUPER GREASE "A" to the O-ring .
 99000-25030: SUZUKI SUPER GREASE "A" (USA)
99000-25010: SUZUKI SUPER GREASE "A" (Others)

STARTER RELAY INSPECTION

• Remove the seat. (7-4)
• Remove the fuel tank left side cover. (7-5)
• Disconnect the battery - lead wire at battery terminal.
• Remove the starter relay cover 1.
• Disconnect the starter motor lead wire and battery lead wire at
the starter relay.
• Remove the starter relay from the frame.
• Disconnect the starter relay coupler 2.
Apply 12 V to the terminals and check for continuity between the
positive and negative terminals using the multi circuit tester. If
the starter relay clicks and continuity is found, the relay is ok.
 09900-25008: Multi circuit tester set
 Tester knob indication: Continuity test ()

Do not apply a battery voltage to the starter relay for
more than five seconds.
This may overheat and damage the relay coil.
ELECTRICAL SYSTEM 8-15