Schenck process Disomat Opus Operating Manual
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Schenck process Disomat Opus Operating Manual

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DISOMAT
Opus
Operating Manual
BV-H2313 GB

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Summary of Contents for Schenck process Disomat Opus

  • Page 1 ® DISOMAT Opus Operating Manual BV-H2313 GB...
  • Page 2 Schenck Process GmbH Pallaswiesenstraße 100, 64293 Darmstadt, Germany www.schenckprocess.com All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission by Schenck Process GmbH in writing, even by excerpt, is prohibited. Subject to change without prior notice.

  • Page 3: Table Of Contents

    4.2.8 Fct. 9:Contrast ..................... 38 4.2.9 Fct. a:Display gross ..................38 4.2.10 Fct. b:Display tare..................39 4.2.11 Fct. c:Test display..................39 4.2.12 Fct. d:Ackn. Event ..................40 ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - I -...
  • Page 4 5.4.2.14 Parameter 'Legal-For-Trade' ...............80 5.4.2.15 Parameter 'Scale ID'................80 5.4.2.16 Parameter 'Class' ................80 5.4.2.17 Parameter 'Gravity Deviation' ..............80 5.4.2.18 Parameter 'User Def. MIN Load'............80 ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - II - © Schenck Process GmbH, Darmstadt...
  • Page 5 6.5.2 Function Keys .................... 114 6.5.3 Inputs and Outputs ..................115 6.5.4 Standard Operating Sequence..............116 6.5.5 Operating Activities..................117 6.5.6 Parameters ....................118 ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - III -...
  • Page 6 6.6.7 Further Functions ..................126 6.6.8 Hints, Possible Events................127 6.6.9 Deleting/Handling Error Messages ............127 6.6.10 Deselect 'Release Weighing Operation' Prompt ........127 6.6.11 ZEUS Print Pattern Codes ...............128 6.6.12 Signal Control Using DISOMAT Opus-ZEUS ..........128 6.6.13 Parameters....................129 6.7 Fieldbus-IO .......................130 6.8 DISOPLAN......................130 6.9 What If...?......................130 7 Event Messages.....................131...

  • Page 7: Preamble

    What Do I Do If A Fault Occurs? • First read Chapter 7 and try to remedy fault. If you wish to get in touch with Schenck Process GmbH, see list of contacts at the Copyright page. What If I Meet Terms I Don't Know? •...

  • Page 8: How To Use Manual

    To do so, he needs comprehensive system knowledge, must be familiar with the configuration and calibration passwords. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 2 - © Schenck Process GmbH, Darmstadt...

  • Page 9: Safety Instructions

    The supervisor is responsible for instructing his operators to observe all regulations and instructions given. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 3 -...
  • Page 10 Spare parts must meet the technical specifications indicated by SCHENCK. To ensure this requirement is met, only genuine SCHENCK spare parts should be used. When using other spare parts, the warranty will be void. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 4 - © Schenck Process GmbH, Darmstadt...

  • Page 11: Information For Users Of Certified Scales

    - The use of measurement values for any voucher without previous legal-for-trade data saving, e.g. in case of error message, is prohibited and will constitute an offence to the Weights & Measures regulations. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 5 -...
  • Page 12 - The storage period for legal-for-trade measurement values is minimum 3 months. When storing new measurement values ever after, the oldest measurement value is overwritten. Storage periods > 3 months can be set. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 6 - © Schenck Process GmbH, Darmstadt...

  • Page 13: Disomat Overview

    Discharge Scale with fill control for removal from a hopper • Crane Scale • Cargo Scale • Road Weighbridge ZEUS For detailed information of all function variants, please refer to chapter 6. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 7 -...

  • Page 14: Control Elements

    Scale status information (display symbols) • Event messages • Dialogs The keyboard covers, e.g. • Alphanumeric keys • Direction keys • Function keys (weighing function) ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 8 - © Schenck Process GmbH, Darmstadt...

  • Page 15: Display

    DISOMAT Overview Control Elements B) 'DISOMAT Opus mini' This design has a reduced keyboard, which means that it is operated differently. You can find the details further below in the keyboard section. 3.2.2 Display The display consists of an LC display with 20 characters.
  • Page 16 (scale in no-motion). Zero Set Scale is totally relieved. (Exact zero; GROSS value accurate to ±¼ d) ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 10 - © Schenck Process GmbH, Darmstadt...
  • Page 17 4. Operator guidance/data input Operator guidance is output or data is input as a text without leading numbers (such as after starting a menu function) ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 11 -...

  • Page 18: Keyboard

    (A...Z), lower-case letters (a...z) and special characters(such as commas or space) can be keyed in with these buttons also using the [SHIFT] button. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 12 - © Schenck Process GmbH, Darmstadt...
  • Page 19 No function started: n/a b) Function started: Sets cursor to start of input field; with longer input fields, blockwise (20 digits) to the left. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 13 -...
  • Page 20 No function started: n/a b) Function started: Close data input and acquire if function calls for multiple inputs one after the other. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 14 - © Schenck Process GmbH, Darmstadt...
  • Page 21 ('Insert'). Normally you are in Overwrite mode; the PC typical Insert mode is not provided for. B) 'DISOMAT Opus mini' The 'DISOMAT Opus mini' design has reduced keyboard: Input block: Control block: Direction keys 3 Function keys [OK] key...

  • Page 22: External Control Elements

    The dependance on password input leads from the distinction of operating states to e distinction of operating modes and thus to a clearer system description. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 16 - © Schenck Process GmbH, Darmstadt...

  • Page 23: General Control

    'catalog' items. The display is used to input and output scale information and manually operate the scale functions in the form of dialogs. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 17 -...

  • Page 24: Menu Tree

    For you to know in which direction you have to move, every menu item is assigned an unambiguous numbe r (coordinates) reflecting their position in menu tree. You will ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 18 - © Schenck Process GmbH, Darmstadt...

  • Page 25: Calling Function

    Once you have selected function, number and name of the relevant menu is output in the display. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 19 -...

  • Page 26: Data Input/Output

    After start of a system function, operation continues in the dialog mode. These simple, recurring sequences are explained hereafter. For this kind of interaction, use the input and control block keys. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 20 - © Schenck Process GmbH, Darmstadt...

  • Page 27: Operating Input/Output Dialogs

    The cursor is fixed at the first point of the input space. Select from list of eligible values using the [LEFT arrow] and [RIGHT arrow] ke : ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 21 -...

  • Page 28: Editing Input Field

    **) Use these key combinations to step 20 digits to the right or left from current cursor position. With fields of up to 20 digits, this corresponds to a step to field start or field end. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 22 - © Schenck Process GmbH, Darmstadt...
  • Page 29 (here the 'i'). Delete character left of cursor using key combination [SHIFT] + [UP arrow]. Any text right of cursor is shifted to the left. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 23 -...

  • Page 30: Entering Characters Via The Input Block

    ('scrolled'). Release the key when the character you want appears. This enters the character and the cursor jumps one position to the right. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 24 - © Schenck Process GmbH, Darmstadt...

  • Page 31: Jumping' Display

    . The front and rear half is shown alternately with event messages that cannot be shown completely in the display . ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 25 -...

  • Page 32: Normal Mode

    - Manual Tare Select: - Fixed Tare Display: - Gross - Balance - Software version Start: - Print functions Set: - Date - Time ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 26 - © Schenck Process GmbH, Darmstadt...

  • Page 33: Functionality In Home Position

    You can find out these buttons can be assigned in the description of the specific scales in Section 6. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 27 -...

  • Page 34: Home Position Output

    Contact status 'LOW' + Contact status 'HIGH' It is configured with the '55:Select Home Position' function via the SERVICE menu. No password is required. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 28 - © Schenck Process GmbH, Darmstadt...

  • Page 35: Functionality In Menu Tree

    The menu functions and all corresponding dialog steps are displayed one after another on scales with a 1-line display. In normal mode, some menu tree functions ('Basic Menu') can be reached without password input. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 29 -...

  • Page 36: Fct. 1:Enter Setpoint

    String must include text contents (see '2:Enter String' function). The first two items belong to 'Setting Mode'; the last item is performed in 'Normal Mode' and described here below. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 30 - © Schenck Process GmbH, Darmstadt...

  • Page 37: Fct. 3:Print

    Printing with form format 1 32:Print 2 Printing with form format 2 Printing with form format 3 33:Print 3 34:New Page Perform a page feed on printer ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 31 -...

  • Page 38: Fct. 5:Service

    To change time, go to this input field: 51:Date/time Time: 17:15:30 Time input uses the format hh:mm:ss (hh=hour, mm=minute, ss=second). New settings are effective after acknowledgement with [OK] key. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 32 - © Schenck Process GmbH, Darmstadt...

  • Page 39: Fct. 52:Display Version

    [DOWN arrow] and [UP arrow] buttons to switch back and forth between these two lines. You can use the [ENTER] or [OK] buttons to resume the continuous display. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 33 -...

  • Page 40: Fct. 53:Display Type

    L:14.07.06 08:48 L = loading date/loading time U:<DISOPLAN User> U = user (from the loading program) C:Schenck Process GmbH C = Company (ditto) The log file can have as many as 60 entries. 4.2.4.3 Fct. 53:Display Type Use function to determine the weight display default settings: •...
  • Page 41 'Last Display': Print data record displayed last. • 'All Inputs Found': Print all data records meeting the selected criteria. You can abort printing using any key. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 35 -...

  • Page 42: Fct. 55:Select Home Position

    280 kg. You can enter balance total and maximum number of dumps at menu item '471:Max. Balance/Dumps' after input of parameter password. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 36 - © Schenck Process GmbH, Darmstadt...

  • Page 43: Fct. 7:Select Fixed Tare

    Sequence Input field displays current value of tare memory: 8:Enter Manual Tare Tare: +__0.00 E nter desired value and acknowledge with [ENTER]. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 37 -...

  • Page 44: Fct. 9:Contrast

    (=NET). You wish to briefly display totals weight (=GROSS) with no need to clear tare memory. This function briefly outputs current GROSS weight before scale returns to ET weight display. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 38 - © Schenck Process GmbH, Darmstadt...

  • Page 45: Fct. B:display Tare

    The test ends after all lines have been called up. *) Access Code for Internet Download Schenck Process offers its customers the latest documents and software for download via Internet. Files are stored in a protected area accessible after access code input.

  • Page 46: Fct. D:ackn. Event

    If current privilege does not allow for acknowledgement, system automatically prompts for input of a higher-privilege password. or details on event messages, see Chapter 7. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 40 - © Schenck Process GmbH, Darmstadt...

  • Page 47: Setting Mode

    • CALIBRATION - Set and calibrate weighing system. Before calling functions (see Item 5.4), enter Calibration password. As convenient servicing tool, SCHENCK PROCESS have developed the DISOPLAN PC program. Calling up setting mode Call up menu tree, go to function...

  • Page 48: Default Passwords

    Enter Password and acknowledge with [ENTER] key. Input field 41:Enter Password Password: ______ opens. Enter requisite password. For safety reasons, display is suppressed. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 42 - © Schenck Process GmbH, Darmstadt...

  • Page 49: Password Quick Input

    For safety reasons, display is suppressed. Go to menu tree, use DIRECTION KEYS to select function 45:SETTINGS Change Password and start with [ENTER] key. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 43 -...

  • Page 50: Setting Using Parameter Password

    472:Clear balance 473:Material data 48:Fixed Tare Input Enter or change fixed tare values. 5a:DIAGNOSIS See BV-H2280 5c: Activate Disoplan interface See Item 5.2.4. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 44 - © Schenck Process GmbH, Darmstadt...
  • Page 51 Setting Mode Setting Using Parameter Password Additional menu items with parameter password (see Item 5.1.1) ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 45 -...

  • Page 52: Fct. 46:Print Form

    You can reload default formats at any time (default forms, default texts). However, your changes get lost. The following items describe all functions the system readies for changing. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 46 - © Schenck Process GmbH, Darmstadt...

  • Page 53: Fct. 461:Form Texts

    Parameters'. With the aid of the printout, changes are easier to perform. NOTE: If no changes have been effected, system uses its default formats (see function '468:Load Default Form'). ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 47 -...
  • Page 54 Operate [ENTER] key, and input line displays current string. e.g. 462:Form Formats Form1 P1,D,P10,U,P18,LN,P27,BZ,P40,B,T,N,F1 Change coding to your requirements and acknowledge with [ENTER] key. Selected format is programmed. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 48 - © Schenck Process GmbH, Darmstadt...
  • Page 55 11.01.00 12:30 1234 DA-RC 30 123.45kg G 55.56kg Net Relevant code is constructed as follows (changes are boldface printed): SCHENCK scale, with DISOMAT,Y2,P1,D,U,LN,P27,BZ,P40,B,N,F1 ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 49 -...
  • Page 56 Output time when first weight transferred to format conversion has been recorded. Output date when second weight transferred to format conversion has been recorded (acquired by scale). ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 50 - © Schenck Process GmbH, Darmstadt...

  • Page 57: Fct. 463:Page Header Format

    463:Page Header Format Page Header Format Y5,P1,S1,P27,S2,P40,S3,Y2___ You can use the formatting codes described with function '462:Form Formats'. Example: See function '468:Load Default Form'. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 51 -...

  • Page 58: Fct. 464:String Name

    Length: 2 • Input hint: 'Material:' Upon string input, the operator receives the display below and can enter maximum two digits: 'Material: __'. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 52 - © Schenck Process GmbH, Darmstadt...

  • Page 59: Fct. 465:Edp Format

    Use function to determine the variable elements thus defining the additional information to be stored per input. To do so, use the rules and codes for form formatting (see '462:Form Formats'). ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 53 -...

  • Page 60: Fct. 467:Reset Consecutive Number

    Operating Sequence After start of function, system outputs the following safety prompt: 468:Load Default Form Acknowledge: Yes__ Acknowledge with [ENTER] key or select 'No'. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 54 - © Schenck Process GmbH, Darmstadt...
  • Page 61 Gross weight (G) with non-tared scale 1 * line feed Print Sample: 11.01.00 12:30 1234 DA-RC 30 55,56kg Net <Blank> 11.01.00 12:30 1234 DA-RC 30 123,45kg G <Blank> ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 55 -...
  • Page 62 Column=40 Form text 3 Weight 2 * line feed Print Sample: <Blank> <Blank> <Blank> <Blank> <Blank> Date Time Cons.No. Veh.No. Weight <Blank> <Blank> ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 56 - © Schenck Process GmbH, Darmstadt...

  • Page 63: Fct. 469:Load Default Text

    Default Text 2: (E dit using function '461:Form Texts => 2') efault: Veh.No. Default Text 3: (E dit using function '461:Form Texts => 3') efault: Weight ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 57 -...

  • Page 64: Fct. 47:Materials

    473:Material data Sort 1 Enter number of material (admissible values: 1 - 2) whose data are to be specified and acknowledge with [ENTER] key. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 58 - © Schenck Process GmbH, Darmstadt...

  • Page 65: Fct. 48:Fixed Tare Input

    Function activated, DISOPLAN can configure your system using the interface. • For interface S1 to return to general system mode, reset device (power off /on)! ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 59 -...

  • Page 66: Setting Using Configuration Password

    444, also write. After input of calibration password, you can access all functions. NOTE: For details, see Item 5.4 (Setting Using Calibration Password). ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 60 - © Schenck Process GmbH, Darmstadt...
  • Page 67 Setting Mode Setting Using Configuration Password Additional Menu Items With Configuration Password (See Item 5.1.1) ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 61 -...

  • Page 68: Fct. 42:Function Variant

    English and Loaded language. Character Set: 431:National language support Character set West European Select between West European, East European and Cyrillic. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 62 - © Schenck Process GmbH, Darmstadt...

  • Page 69: Fct. 432:Interfaces

    Baud rate: 9600_ There are the following possibilities: 9600 4800 2400 1200 19200 38400 Handshake: 432:Interfaces Handshake: Off Select between 'Off' and 'On'. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 63 -...

  • Page 70: Fct. 433:Communication

    Off, S1, S2, S3 Physically assigns EDP interface to available interface outputs (S1 to S3). If no EDP system is connected, select 'Off'. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 64 - © Schenck Process GmbH, Darmstadt...

  • Page 71: Fct. 4332:Printer

    NOTE: In addition, configure interface as such using menu item '432:Interfaces'. ATTENTION: If interface assignment produces a conflict, system outputs an event message. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 65 -...
  • Page 72 If you have defined a page header using function '463:Page Header Format' , select from case to case whether this header is to be printed, or not. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 66 - © Schenck Process GmbH, Darmstadt...

  • Page 73: Fct. 4333:Secondary Display

    DTAxxx, VLZ 20150, VLZ 20250 DDP8850 DLZ 60/110 and old DLZ displays, DLS 160-250 and DLK 100-300 DDP8861 DLZ 055, DLZ 111 Acknowledge selection with [ENTER] key. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 67 -...

  • Page 74: Fct. 4334:Fieldbus

    20 bytes Data format IEEE Siemens KG Timeout _10.0s b) Modbus Parameter Input Own address Reference value ____1 Maximum value _______1 Interface Timeout _10.0s ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 68 - © Schenck Process GmbH, Darmstadt...

  • Page 75: Fct. 434:Event Classes

    M07XX:Out of Zeroing Range Message M08XX:Tare Value Too Small Message A20XX:Printer Fault Alarm W21XX:Tare > Gross Warning W22XX:External Legal-For-Trade Memory Warning A23XX:Legal-For-Trade Memory FULL Alarm ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 69 -...

  • Page 76: Fct. 435:Calibrate Analog Output

    A 'step' in the analog signal does not necessarily change display of weight value; its resolution is independent of the number of scale increments. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 70 - © Schenck Process GmbH, Darmstadt...
  • Page 77 Use this function whenever you • read off implausible values (e.g. due to previous calibration fault) • replace option VEA400V. After replacement, recalibration is necessary. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 71 -...

  • Page 78: Fct. 436:Ip Configuration

    5.3.2.10 Fct. 436:IP Configuration Use menu item to set the DISOMAT 'IP Address', 'Netmask' and 'Gateway'. Parameter Input IP Address 192.168.240.1__ Netmask 255.255.255.0__ Gateway 0.0.0.0 ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 72 - © Schenck Process GmbH, Darmstadt...

  • Page 79: Setting Using Calibration Password

    Calibrate and linearize scale (deadload and 4453:Range range) 4454:Set current range • Activate "legal-for-trade" memory 4455:Resolution x 10 Additional menu items with calibration password (see Item 5.1.1) ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 73 -...

  • Page 80: Fct. 44:Scale

    This is important to retrace system changes, if any, at a later time. Print parameters on paper using Menu Item '56:Print Parameters' or save all settings using the DISOPLAN program. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 74 - © Schenck Process GmbH, Darmstadt...

  • Page 81: Fct. 441:Calibration Parameters

    Operate [ENTER] key, and Block 2 calibration parameters are offered, for you to change. • Scale ID • Class • Gravity Deviation • User-def. MIN load ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 75 -...

  • Page 82: Parameter 'Unit

    Comments: Enter no-motion time at menu item '444:Scale Parameters'. If Parameter 'Legal-for-Trade' = Yes, only input '1d' is admitted. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 76 - © Schenck Process GmbH, Darmstadt...

  • Page 83: Parameter 'Zero Setting Range

    Comments: With scales with no load reduction or transmission ratio, factor is 1.0000. Value < 1.0000: Load reduction ratio Value > 1.0000: Load transmission ratio ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 77 -...

  • Page 84: Parameter 'Calibration Factor

    F-cal ib. = Test weight / displayed weight ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 78 - © Schenck Process GmbH, Darmstadt...

  • Page 85: Parameter 'Load Cell Rated Capacity

    Besides the Calibration Factor, it is one of the two parameters that need not be entered. Merely in theoretical calibration, correct dead weight value has to be entered in manual. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 79 -...

  • Page 86: Parameter 'Legal-For-Trade

    Default = 0 Function: This parameter determines the MIN value of the electronic stamping plate provided that Parameter 'Class' has been set to 'User-def.MIN Load'. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 80 - © Schenck Process GmbH, Darmstadt...

  • Page 87: Fct. 442:Special Scales

    Acknowledge calibration parameter input with [OK] key, and changes are stored. Exit function with [ABORT] key, and changes get lost. The operation is complete. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 81 -...

  • Page 88: Parameter 'Scale Type

    Defines medium range full scale value. Parameter 'Increment Value -Medium Range' is directly connected with Parameter 'Full Scale-Medium Range'. Ensure that the two values coincide. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 82 - © Schenck Process GmbH, Darmstadt...

  • Page 89: Parameter 'Increment Value - Medium Range

    With increasing filter time, scale monitoring becomes slower. Value to be set depends on external vibrating effects at scale location (e.g. mechanical vibrations). ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 83 -...

  • Page 90: Parameter 'Display Filter

    'Zero Setting Range'). Excessive zero point shifts are displayed as weight. *) If you select 'Auto', conditions 2 and 3 are no longer applicable tonegative weight readings. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 84 - © Schenck Process GmbH, Darmstadt...

  • Page 91: Parameter 'Switching Delay

    Special case: Theoretically calibrate range (see Item 'Theoretical Range Calibration') • Special case: Linearize scale characteristic (Menu Item '4452:Linearization'). • Check calibration result. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 85 -...

  • Page 92: Fct. 4451:Dead Weight

    Operating Sequence Apply calibration weight to scale. Use DIRECTION KEYS to go to menu item 4453:SCALE CALIBRAT. Range and acknowledge with [ENTER] key. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 86 - © Schenck Process GmbH, Darmstadt...

  • Page 93: Fct. 4454:Set Current Range

    In place of dead weight and range calibration, you enter parameters "Dead Weight' and 'Calibration Factor' by hand. We recommend to perform a check with material. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 87 -...

  • Page 94: Setting Range With Multi-Range Scale

    Use DIRECTION KEYS to go to menu item 4452:SCALE CALIBRAT. Linearization and acknowledge with [ENTER] key. Input field for 25% spectrum point opens: 4552:Linearization SSt 25% d: +0.00 ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 88 - © Schenck Process GmbH, Darmstadt...

  • Page 95: Checking Calibration

    External = Data are sent to DISOSAVE PC program using EDP protocol 3964R. User data are transferred in coded form. Internal = Data are stored in (optional) DISOMAT legal-for- trade memory. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 89 -...

  • Page 96: Parameter 'Minimum Number Of Days

    DISOMAT cannot be used for certified applications at the time being. Note: If legal-for-trade memory is used and weigh data storage fails, an event message is output (A2305: Legal-for-trade memory FULL). ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 90 - © Schenck Process GmbH, Darmstadt...

  • Page 97: Legal-For-Trade Identification, Sealing Locations And Type

    If the verification plate is not made of material that is destroyed when detached, it has to be protected by an adhesive label. 5. The EC verifi cation stamp (the green M) is also applied. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 91 -...

  • Page 98: Fct. 5B:reset All(Restart)

    DISOMAT outputs A0309-99:Restart and returns to home position. Acknowledge with [ACK] key, and DISOMAT is again ready to operate. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 92 - © Schenck Process GmbH, Darmstadt...

  • Page 99: Function Variants

    In 3: Zero positions In 4: Quit event (N) Outputs: Out 1: Out 2: Are driven by the fieldbus (N) Out 3: Out 4: ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 93 -...

  • Page 100: Filling Scale

    PLS contact. To stop filling, • Press F2 key, or • Set input contact 2, or • Send EDP command or • PLS contact. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 94 - © Schenck Process GmbH, Darmstadt...
  • Page 101 Multiple fill operations are performed one after the other, if necessary, using different setpoints. the last fill operation exceeds Max. Fill Weight value. DISOMAT sets Output 3 to 1 (discharge). ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 95 -...

  • Page 102: Function Keys

    PLS-DOut1 Full feed Out 2: PLS-DOut2 Dribble feed Out 3: PLS-DOut3 Discharge Contact Out 4: PLS-DOut4 Ready to operate (no fault) AnalogOut Depending on choice ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 96 - © Schenck Process GmbH, Darmstadt...

  • Page 103: Standard Operating Sequence

    ('7:Select Fixed Tare'), i.e. scales tares using this value. Upon start of feeding, 46 kg are added to reach the defined setpoint (e.g. 50 kg). ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 97 -...
  • Page 104 GROSS weighing. This function is used, if a hopper containing a residual amount of ma terial is to be filled. In this case, the taring operation before filling is omitted. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 98 - © Schenck Process GmbH, Darmstadt...

  • Page 105: Operating Activities

    Please be aware of material build-up Optimization Start/stop optimization (Yes/No) No-Motion Time 20.0 The maximum time it waits for no-motion state after feeding. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 99 -...
  • Page 106 Residual value Percent of setpoint Residual value of The scale's dimension dim: Next setpoint The scale's dimension MIN reference value MAX reference value ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 100 - © Schenck Process GmbH, Darmstadt...

  • Page 107: Discharge Scale

    In case of overfill, an event message is output. To start filling, • Press F1 key, or • Set input contact 1, or • Send EDP command or • PLS contact. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 101 -...
  • Page 108 With multiple fill operations, set max. Fill Weight parameter to a value exceeding the total amount to be discharged. Ensure that Fill Weight parameter value is smaller than setpoint. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 102 - © Schenck Process GmbH, Darmstadt...

  • Page 109: Function Keys

    PLS-DOut1 Full feed Out 2: PLS-DOut2 Dribble feed Out 3: PLS-DOut3 Refill Contact Out 4: PLS-DOut4 Ready to operate (no fault) AnalogOut Depending on choice ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 103 -...

  • Page 110: Standard Operating Sequence

    4. If required, stop 4004:Filling discharging. topped lashes for 20 sec.) 'Stop' key Continue discharging with 'Start' key Net T 55.5 kg weight already discharged ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 104 - © Schenck Process GmbH, Darmstadt...

  • Page 111: Operating Activities

    SW = > Tolerance 100 kg; Switching threshold = 100 - VK - HK = 100 - 10 - 5 = 85 kg ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 105 -...
  • Page 112 Block 'Print Total' Timeout see above Printing option Block 'Print Balance' Timeout see above Printing option Block 'Analog Source' ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 106 - © Schenck Process GmbH, Darmstadt...

  • Page 113: Crane Scale

    DLZ 055/DLZ 111 (weight value, error information, status messages): Scale tared = Net Scale exact zero = -0- Printing active = Yellow LED ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 107 -...

  • Page 114: Function Keys

    Print and store weigh data. Scale is ready for next weighing opera tion as soon as crane is relieved. 'Print sub-total' F5 key: 'Sub-Total' Print total and clear balance. F6 key: 'PrintTot' ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 108 - © Schenck Process GmbH, Darmstadt...
  • Page 115 Then, value (cumulative weight) is cleared, i.e. totals weight and number of weighing operations are set to zero. DISOMAT uses print pattern 3. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 109 -...

  • Page 116: Inputs And Outputs

    They function at the same time as the physical inputs or outputs. Exceptions: PLS-DIn2 Quit event message PLS-DIn5 Set to zero / Test ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 110 - © Schenck Process GmbH, Darmstadt...

  • Page 117: Standard Operating Sequence

    7. Totally relieve scale. 8. Clear tare memory. G 308.5 kg Weighing is complete. Remove load from scale, and scale is ready for next weighing operation. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 111 -...

  • Page 118: Parameters

    Block 'High Lifting Speed' Type Percent If changeover Changeover load to be lifted; practically cut-off by 110% is required, default setting. 109% enter corresponding values. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 112 - © Schenck Process GmbH, Darmstadt...
  • Page 119 Scaling the parallel output of the analog output to the reference value PLS analog output 1. Block 'Analog Output' Analog output 4 - 20 mA ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 113 -...

  • Page 120: Cargo Scale

    'Enter String' F2 key: 'Enter String' 'Select Tare Value From List' F3 key: 'Select Tare From List' 'Weigh an d Print key: 'Weig ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 114 - © Schenck Process GmbH, Darmstadt...

  • Page 121: Inputs And Outputs

    The PLS-DIn or PLS-DOut signals are used to control the scale by computer or fieldbus. They function at the same time as the physical inputs or outputs. Exception: PLS-DIn5 Print Total/Clear Balance ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 115 -...

  • Page 122: Standard Operating Sequence

    Use the "Select Tare from List" function ( [F3] key) in place of 'Acquire Tare'. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 116 - © Schenck Process GmbH, Darmstadt...

  • Page 123: Operating Activities

    Repeat last printout as many times as required using [SHIFT]+[F2] (function key F5), e.g. if you need a copy of if printout was faulty. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 117 -...

  • Page 124: Parameters

    = MAX reference Scaling parallel output of the analog output to PLS value analog output 1. Block 'Analog Output' Analog output 4 ... 20 mA ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 118 - © Schenck Process GmbH, Darmstadt...

  • Page 125: Weighbridge Zeus

    'Sort' is preset. If this text is deleted, the sort query no longer applies. Then the standard print forms should be loaded for the road weigh bridge in menu item 468 . ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 119 -...

  • Page 126: Function Keys

    PLS-DOut2 Exit signal, GREEN light Out 3: PLS-DOut3 Entrance signal, RED light Out 4: PLS-DOut4 Entrance signal, GREE N light AnalogOut ending on choice ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 120 - © Schenck Process GmbH, Darmstadt...

  • Page 127: Standard Operating Sequence

    Mat.:0 (Number 0..25 or -1) aterial names are assigned to numbers 1 to 25. For details, please see Further functions. Example: Mat:3 ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 121 -...
  • Page 128 ZEUS returns to home position and is ready to start next weigh ing operation. After Contin: Weight ZE US shows the scale weight temporarily and then returns to selection. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 122 - © Schenck Process GmbH, Darmstadt...
  • Page 129 (see First Weighing , Identify Load). Insert weigh slip into printer and press key to acknowledge. First/second weig hing operation is complete. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 123 -...
  • Page 130 Acknowledge suggestion (0 = no material type indicated) or overwrite. After input of -1, system prompts for input of material name to be printed on weigh slip. Text: ________ (Max. 12 digits) ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 124 - © Schenck Process GmbH, Darmstadt...
  • Page 131 Use 'SHIFT' and 'LEFT arrow' keys to go to menu item FIXED TARE FILE. Acknowledge with ENTER. System prompts for input of vehicle number. VehNo.: 345 XYZ Acknowledge input. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 125 -...

  • Page 132: Further Functions

    Clear data • Print file In Fixed Tare file you can additionally • Create data as described at Weighing Using Fixed Tare Weight item. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 126 - © Schenck Process GmbH, Darmstadt...

  • Page 133: Hints, Possible Events

    The prompt before printout 'Contin.: Weigh/Abort' can be deselected in menu tree at the function '421:Parameters' item for the respective type of weighing (first, second, single weighing). Enter parameter password. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 127 -...

  • Page 134: Zeus Print Pattern Codes

    XDO Contact 1 Outputs 1-4 Common root Operating sequence can be set to "Weighing Complete" (GREEN exit signal) via EDP command. DISOMAT Opus outputs can control 230V lights directly. Cables of 1.5 mm cross- section per core can be connected directly.

  • Page 135: Parameters

    Scaling the parallel output of the analog output to reference value PLS analog output 1. Block 'Analog Output' Analog output 4 - 20 mA ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 129 -...

  • Page 136: Fieldbus-Io

    Messages', you find '0704:Out of Zeroing Range' complete with hints on remedy of fault. First remedy fault, then acknowledge event message on pendant. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 130 - © Schenck Process GmbH, Darmstadt...

  • Page 137: Event Messages

    Optionally, an ID number (ID) can be output esigned to specify the cause of the reported event. After the double point, the event output in text form. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 131 -...
  • Page 138 CONTROL and COMPARATORS) are set to logical 0. Using event number, optional ID and event text, look out for fault finding hints and remedy given in the Troubleshooting List below. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 132 - © Schenck Process GmbH, Darmstadt...

  • Page 139: List Of Event Messages

    A0411-2:Parameter Error Scale 1 scale parameters A0412-2:Parameter Error Scale 2 scale parameters A0413-2:Parameter Error Twin-unit scale parameters A0411-4:Parameter Error Calibration parameters Part 2 ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 133 -...
  • Page 140 A0505-1:System Error Printer initialization No remedy; not enough network channels A0505-nnn:System Error Return value upon opening of Check interface secondary display interface configuration. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 134 - © Schenck Process GmbH, Darmstadt...
  • Page 141 Read in measuring module S1412-1:Foreign Dongle Read in measuring module S1411-2:Foreign Dongle Check number measurement showed that the serial number stored in dongle is incorrect. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 135 -...
  • Page 142 Write operation into dongle 2 Dongle code 2 faulty cannot be written. W1711-4:Write Error Write operation into dongle 1 Dongle 1: write faulty access incomplete ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 136 - © Schenck Process GmbH, Darmstadt...
  • Page 143 A3510:Wrong baud rate Baud rate for external control Select 9600 unit wrong baud. M3606:Twin-unit deactivated Informs that twin-unit is not active W4004:Filling stopped W4104:Feeding aborted ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 137 -...
  • Page 144 W7003-2:EDP Error Establishing connection to Repeat later. interface task W7003-3:EDP Error Message sending error Repeat later. W7003-5:EDP Error Order timeout elapsed Repeat later. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 138 - © Schenck Process GmbH, Darmstadt...
  • Page 145 A9714-1:Parameter Error Write data record in SMALL A9714-4:Parameter Error Write data record in SMALL S9811:Parameter Error Measuring module 1 improperly Exchange calibrated measuring module. ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 139 -...
  • Page 146 Various identification numbers (IDs) not listed in this documentation can be output . They are designed to assist the suppliers' service engineers in troubleshooting. ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 140 - © Schenck Process GmbH, Darmstadt...
  • Page 147 Deselect 'Release Weighing Operation' Prompt 127 DeviceNet 69 dialog language 62 Discharge Scale 101 Discharging 95 DISOMAT F 93 DISOMAT Opus mini 9, 15 DISOMAT Overview 7 DISOPLAN 130 Display 9 Editing Input Field 22 Entering characters via the input block 24...
  • Page 148 Inputs and Outputs 96, 103, 110, 115, 120 Inserting Characters 23 'Jumping' display 25 key 12 key combination 12 Key Functions 12, 13, 15 ® BV-H2313 GB 0630 DISOMAT Opus – Operating Manual - 142 - © Schenck Process GmbH, Darmstadt...
  • Page 149 Remote Printer 66 Safety Instructions 3 Safety Through Password Protection 41 Scale Number 64 scroll field 21 scroll mode 24 Setting Mode 41 ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 143 -...
  • Page 150 Setting Range With Multi-Range Scale 88 Setting Using Calibration Password 73 Setting Using Configuration Password 60 Setting Using Parameter Password 44 Signal Control Using DISOMAT Opus-ZEUS 128 Single-range scale 81 Standard Operating Sequence 97, 104, 111, 116, 121 transmission parameter 63...
  • Page 151 Index ® DISOMAT Opus – Operating Manual 0630 BV-H2313 GB © Schenck Process GmbH, Darmstadt - 145 -...

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