Do you have a question about the Intecont Tersus Beltweigher and is the answer not in the manual?
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Elijah Langwenya
April 16, 2025
how to enter calibration
1 comments:
Mr. Anderson
May 8, 2025
To enter calibration for the Schenck Process Intecont Tersus Beltweigher, follow these steps:
1. Start with the LB: Pulses/Belt Calibration Program: - This must be the first adjustment program called during initial calibration. - It is also required when: - A new belt is mounted. - Belt tension has changed substantially. - Parameters P02.04 (Pulses per length) or P02.05 (Nominal Speed) are changed.
2. Preconditions Before Starting: - Measure the belt circuit time accurately. - Enter this value into parameter P03.02 (Belt Circuit Time). - Ensure the conveyor belt is running.
3. Belt Inclination: - Measure the belt inclination using a spirit level and tape. - Use the formula a = tan⁻¹(h/l) or a = 55 h/l if angle < 20°. - Only enter inclination for systems with load cells perpendicular to the belt.
4. Calibration Data Input: - Enter all calibration and evaluation data precisely. - Include site-measured values like platform length and inclination.
5. Calibration Weight and Tests: - Perform function checks and tests with calibration weight and material as part of the calibration process.
6. Range Correction: - Set parameter P04.02 (Range Correction) to 1 during initial calibration.
These steps ensure correct calibration for accurate measurement.
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Phone: +49 6151 1531-0 ; www.schenckprocess.com All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission by Schenck Process GmbH in writing, even by excerpt, is prohi- bited. Subject to change without prior notice. Note: Translation of the original German Instruction...
.................... 37 Batching functions Batching functions .................................................... 11.1 Batching mode ............................ 37 11.2 Record the batch ..........................39 INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - i -...
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Event Group: Controller ......................114 15.1.3 Event Group: Electrical System ....................114 15.1.4 Event Group: Interlock ......................115 15.1.5 Event Group: Material Flow...................... 115 15.1.6 Event Group: MAX ........................115 BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - ii - Schenck Process Group...
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18.8 BIC belt impact compensation ......................143 18.9 Linearization ............................. 143 Index Index ..........................................................145 Index Index ..........................................................INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - iii -...
▪ A printed version ▪ An electronic document in the platform-independent ADOBE format (file ending: *.PDF) ▪ As online help in the Microsoft Windows HTMLHelp format (file ending: *.CHM) INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 1 -...
The measuring system's functionality is determined by parameters. Only personnel familiar with the device's mode of operation may alter these parameters (e.g. after training by Schenck Process). Incorrectly set pa- rameters may cause injury or material damage. Furthermore they may also cause considerable disruption to weigh operations.
Replacing Components Spare parts must meet the technical specifications indicated by Schenck Process. To ensure this require- ment is met, only genuine Schenck Process spare parts should be used. When using other spare parts, the warranty will be void. Signal Words...
2. Secure them against inadvertent restart. 3. Ensure that the components have been de-energized. 4. Above 1 KV: earth and bypass the cables. 5. Cover or shield adjacent, live components. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 5 -...
– Always have qualified personnel ensure that the components are nei- ther damaged nor defective. 1. Qualified personnel must immediately replace or, if possible, repair damaged or defective electrical components. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 6 - Schenck Process Group...
Diagram of beltweigher and weighfeeder Diagram of beltweigher and weighfeeder Diagram of beltweigher and weighfeeder Diagram of beltweigher and weighfeeder Fig. 1: Basic diagram of the ITE inputs and outputs INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 7 -...
Belt load Q and speed v are continuously measured and factored together. The result is the feed rate I, from which the flow rate is determined. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 8 - Schenck Process Group...
The product is feed rate I. I in kg/s Q in kg/m v in m/s QB in kg Leff in m I in kg/h Characteristics Characteristics Characteristics Characteristics INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 9 -...
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▪ This distinguishes alarms (red) and warnings that either have to be acknowledged (orange) or do not have to be acknowledged (yellow). Alarms will shut down the scales, warnings will not. All alarms are al- so indicated with a relay output. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 10 - Schenck Process Group...
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▪ SI units (Metric): kg, kg/h, t, t/h, m and cm ▪ NON SI units (English): lb, lb/h, t, t/h, f and inches Turning recording the total or setpoint specification on or off INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 11 -...
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▪ This function makes it possible for the belt to record and compensate for dynamic zero point influence with an additional belt circuit sensor and a metallic marking flag in the belt. This increases the scale's short-term accuracy. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 12 - Schenck Process Group...
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(such as the lever ratio or belt conveyor inclination) is not precisely known. In later operation, the program also becomes suitable for verifying mechanical changes such as the weighing platform being twisted due to movement of the foundations. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 13 -...
SetpointLarge with bars with bars Belt LoadLarge Belt SpeedLarge FeedrateLarge with bars with bars with bars reduce brightness increase brightness 4 readings with a bar display INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 15 -...
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Switch on/off if pre-selected DATA Prepare input, e.g. parameter changes and setpoint entries FUNCTION Call up the function distributor, then select the desired function using the SCROLL keys. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 16 - Schenck Process Group...
You will return to the normal display if no key is pressed in the function distributor within 60 seconds. Functions of the 1st stage of the function distributor: Setup Totals Mode Calibration Parameter INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 17 -...
There is the danger of injury if persons are in the area of the drives. Bulk solids can be transported and cover the following equipment. The switch-off command is not an emergency-off, but rather is normal op- erational shutdown. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 18 - Schenck Process Group...
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A query of the Setpoint of the Feedrate will be first made if Feedrate Setpoint is set to OP or keyboard mode is active. Key in the numerical value …… INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 19 -...
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Operation Acknowledge input This deletes the last character This interrupts input BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 20 - Schenck Process Group...
This function displays the software version and tests the display. Call up the function block Setup Overlay the software version number Display Check Overlay the Schenck Process Logo The test ends automatically INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group...
The Totalizer Record function starts a printout of the counter. The printout is made to a file that can be read using the web server. For beltweighers and legal-for-trade beltweighers a protocol can also be sent to a connected printer. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 23 -...
Simulation In simulation mode, all functions of the scales can be tested without material during start-up. The scales cannot be used for normal operation during simulation. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 25 -...
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P02.02 Nominal Flow Rate for measuring systems. 3. Belt load and speed measuring are active for belt-based systems. 4. All inputs and outputs operate as set. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 26 - Schenck Process Group...
The amount of impulses given by the speed sensor for one belt circuit is calculated. Afterwards, the number of impulses acts as a belt circuit identifier for the TW: Tare, CW: Span Calibration programs and zeroing. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 27 -...
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The result is not taken over. Aborted ! is shown in the header. The procedure is identical for models without no speed sensor. Specific Messages: Start ! if the belt is not running BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 28 - Schenck Process Group...
While the program is running, the display shows the remaining running period in % of the entire running period and the constantly meaned tare in % of the rated belt load. TW: Calibration active is shown in the header. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 29 -...
2. Key in the calibration weight in P03.08 parameters. The calibration weight should be between 30 % and 100 % of the Qo rated bridge load. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 30 - Schenck Process Group...
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0.00 kg - is shown in kg. The scales mechanics must be checked if the error is too large. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 31 -...
Then it shows the new setting for a couple of seconds as Current Time. The internal clock will run for a further approx. 5 days in case of a mains failure. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 32 - Schenck Process Group...
Fading out may result in breaks in the numbering. Some parameters can be write protected. The write protection can also be configured using EasyServe. Reading parameters: INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 33 -...
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Scrolling through parameter blocks 1, 2, … and select the required block. Scrolling through the parameters within a block Return to the blocks Return to normal display BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 34 - Schenck Process Group...
EasyServe address information IP Address Ethernet address information OP Mode Status information Simulation Mode Feeder On Volumetric Mode Summary Alarm Maintenance Electric Overall duty cycle of mains voltage. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 35 -...
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Totalizer 2 Totalizer 3 The events since Power ON The number and type of events from Power ON or since the last print-out ofPrint Status Report. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 36 - Schenck Process Group...
A Batch Setpoint query occurs automatically upon preselection or can be manually initiated with after a batch has been finished (scales OFF). No entry can be made if batch mode is deselected or if a batch is in process. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 37 -...
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Call up the function distributor Batch Deselect Batch Batching mode can be re-activated with the Select Batch function and you can inspect the old batching val- ues again. Abort Batch BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 38 - Schenck Process Group...
▪ It can be printed out with the Batch Record function or automatically after every finished batch (P09.10 Batch Automatic Record = YES). ▪ The printing procedure can be cancelled at any time. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 39 -...
In this case, L is computed as: Multiple-Idler Platform Several weighing idlers are combined into one mechanical unit, the measuring bridge. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 41 -...
P03.08 and . The effective calibration weight QPRF is the weighing platform load in kg simulated by the calibration weight. Single-idler platform BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 42 - Schenck Process Group...
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Buckled platform The calibration weight usually has an effect in the center. QPRF = QP The following applies if the entire belt issupported on one side only: INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 43 -...
The angle α must be entered as the parameters. The load acting on the load cell is N = Q * cos α. Vertical to the belt conveyor BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 44 - Schenck Process Group...
No input is needed. P04.02 Range Correction should be on 1 at initial calibration. We recommend that once you have entered the rated data you check whether the load cell becomes overloaded by the rated feed rate. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 45 -...
The inclination of the conveyor belt has no effect on the effective calibration weight. 2. Call up the CW: Span Calibration program. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 46 - Schenck Process Group...
1/2 hour before any verification measurements are made. This will allow the usual material build-ups to form on the conveying elements. 4. Dedusting must be set to a minimum INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 47 -...
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A material quantity of MW = 4.9 t is conveyed over a period of 15 minutes. The counter progression MA read off the device is 5.0 t. P04.02 = 1 * 4.9/5.0 = 0.98 The calculated value should be entered into P04.02. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 48 - Schenck Process Group...
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'P01.03' means 'parameter block 1, parameter no.3'. Notes: ▪ Gaps can appear between block numbers and parameters within the blocks. In rare cases, the number of a parameter may change. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 49 -...
Feeder will continue to run Yellow Only display as long as the event is active Ignore Feeder will continue to run Tab. 3 : Event classes BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 50 - Schenck Process Group...
Nominal Flow Rate 400 t/h 4226 P02.02 [➙ 64] Speed Measurement 6144 P02.03 [➙ 64] Pulses per length 50.26 I/m 4256 P02.04 [➙ 64] Nominal Speed 1 m/s 4227 P02.05 [➙ 64] INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 51 -...
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AO: Actual Flow Rate 4388 P05.01 [➙ 69] Flow Rate Offset 4 mA 4389 P05.02 [➙ 69] Flow Rate Range 20 mA 4390 P05.03 [➙ 69] AO: Belt Load 4391 P05.04 [➙ 69] BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 52 - Schenck Process Group...
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Sys ID Auto Zero Active 4675 P08.01 [➙ 74] Limit Value Difference 0.5 % Q 4729 P08.02 [➙ 74] Mean Limit Value 1 % Q 4676 P08.03 [➙ 74] INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 53 -...
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P10.03 [➙ 79] Print Page Length 4513 P10.04 [➙ 79] Batch Setpoint Line 6167 P10.05 [➙ 79] Batch Setpoint Column 6168 P10.06 [➙ 79] Batch Actual Value Line 6169 P10.07 [➙ 79] BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 54 - Schenck Process Group...
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VAP Active 4480 P13.01 [➙ 84] Platform Dis.Length 0 % LB 4482 P13.02 [➙ 84] Belt Sensor Active 4496 P13.03 [➙ 84] DI: Source Belt Sensor 4497 P13.04 [➙ 84] INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 55 -...
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Event: External Event 2 4430 P14.12 [➙ 87] Event: License Violation 4303 P14.13 [➙ 87] 15 - Linearization Number: Name Default Customer Sys ID Linearization ON 4577 P15.01 [➙ 90] BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 56 - Schenck Process Group...
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P17.06 [➙ 93] DO: Load MAX 4441 P17.07 [➙ 93] DO: Speed MIN 4442 P17.08 [➙ 93] DO: Speed MAX 4443 P17.09 [➙ 93] DO: Batch Running 4455 P17.10 [➙ 93] INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 57 -...
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5743 P22.01 [➙ 104] Daily Total Time 0 min 5744 P22.02 [➙ 104] Logger cycle time 1 min 6288 P22.03 [➙ 104] Data Log Value 1 6289 P22.04 [➙ 104] INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 59 -...
01 - - - - Dialog Behaviour Dialog Behaviour Dialog Behaviour Dialog Behaviour The parameters of this group define system behavior towards the operator and set access authorization. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 60 - Schenck Process Group...
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Remark: The characters ";" and "=" are not accepted. During the saving procedure these characters will automatically be deleted. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 61 -...
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Note: The prefeeder also has to be activated via parameters. P01.09 Switch Keyboard-/Normal Mode Default: active Alternative: active not active Password 2.Password Confirm Defines the access protection for using the operating console. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 62 - Schenck Process Group...
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P01.14 Route Tot. ON/OFF Default: not active Alternative: active not active Password 2.Password Confirm Enables functions Print Route 1 , Print Route 2 and Erase Print. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 63 -...
P02.03 Speed Measurement Default: DI VCU1.DI5 High Alternative: The source for recording the belt speed. You can use a NAMUR transmitter. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 64 - Schenck Process Group...
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Counter 1 Unit Default: ------- t Alternative: ------- kg -----.- kg ----.-- kg ---.--- kg ------- t -----.- t ----.-- t ---.--- t Display format for counter 1. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 65 -...
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Bear in mind the limitations on speed and life cycle when selecting a relay output and set the weight equivalent for an impulse in P02.12 Totalizer Increment. The duration of the impulse is set by P02.08 Pulse Length Total. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 66 - Schenck Process Group...
LC Rated Capacity Default: 220 kg Min: 0.5 kg Max: 220000 kg The total of the load cell rated loads for recording the weight of the continuous scale. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 67 -...
This is calculated from Nominal Flow Rate P02.02 and Nominal Speed P02.05. P04.02 Range Correction Default: 1 Min: 0.5 Max: 2 The parameter affects the load measurement F proportionally. Q(corrected) = Q(measured) * P04.02 BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 68 - Schenck Process Group...
Max: 200 mA Output current for an actual feed rate value of 0%. Reference: P02.02 Nominal Flow Rate Also refer to: P05.01 AO: Actual Flow Rate INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 69 -...
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Max: 200 mA The output flow for the value of the belt speed of 0 %. Reference: P02.05 Nominal Speed Also refer to: P05.07 AO: Speed BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 70 - Schenck Process Group...
Limit: Actual Flow Rate MAX Default: 120 % Io Min: -10 % Io Max: 200 % Io Upper threshold for the actual feed rate. Reference : P02.02 Nominal Flow Rate INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 71 -...
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The belt load is greater than the maximum value set in P06.07 Limit: Load MAX Possible causes: - bulk material shooting out of the discharge chute - disturbance forces from force shunts or pressures acting on the weighing equipment BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 72 - Schenck Process Group...
EasyServe and all fieldbuses. Has no effect on the feeder regulation. P07.02 Filter: Actual Flow Rate analog Default: 3 s Min: 0 s Max: 600 s Filter time constant for the actual feed rate analog output. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 73 -...
The belt will assumed to be empty only once the weight deviation across two circuits drops below the threshold value. Reference value: rated belt load BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 74 - Schenck Process Group...
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There has to be either manual or automatic zero setting or taring within this time. P08.07 Event: Time elapsed Default: IG Event Group: CA Number: 13 P02.05 Nominal Speed is past. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 75 -...
The parameters of this group define and optimize behavior in batch mode. Batch mode is used to automati- cally switch off feeding once a preset quantity has been reached. Also refer to the chapter on batch mode in the manual BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 76 - Schenck Process Group...
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If the batch lies outside of the tolerance range, the maximum alteration of the correction quantity at adaptation is the entered tolerance value. Also, an event is identified. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 77 -...
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The printout can be made only after a batch has ended automatically or manually. The printout is stored to a file that can be read using the Web-Server. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 78 - Schenck Process Group...
The printout is made in a file that can be read using the web server. With an INTECONT Tersus it can also be sent to a connected printer. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 79 -...
The sum of the runtimes of the conveying elements is greater than the time P11.03 Main- tenance Feeder Run. A message occurs after each expired time interval. The message may indicate service work required. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 82 - Schenck Process Group...
P09.07 = NO: do not run the belt empty and you can decide with P12.05 between coarse and fine control over the belt conveyor (NO) or on the prefeeder (YES). INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 83 -...
Initial startup is made without active BIC. Characteristics: After belt influence compensation is activated the influence that the conveyor belt has on weight measurement is offset after approximately ten belt circuits. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 84 - Schenck Process Group...
Page 91
Related threshold value: Belt Drift P13.11 Belt Skew Default: 4 cm Min: 0.01 cm Max: 400 cm Threshold of the belt drift for detection of event Event: Belt Skew. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 85 -...
Page 92
Digital output for displaying the belt motion event. Also refer to: P13.11 Belt Skew and P13.12 Event: Belt Skew The output operates independently of the event class of the corresponding event. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 86 - Schenck Process Group...
The program and parameters memory are checked cyclically. An error has occurred during that. The scales will no longer function correctly. Steps to take: - load the factory settings - Normally the hardware has to be replaced. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 87 -...
Page 94
Note: The power supply must be switched off and on again if the scales still cannot be switched on even after the error has been rectified. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 88 - Schenck Process Group...
Page 95
- force shunts or pressure ratios can reduce significantly the load on the load cell - incorrect cabling - faulty load cell P14.10 Event: Simulation active Default: W2 Event Group: SY Number: 14 Simulation operation is on. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 89 -...
Actual belt load, e.g. determined using calibration weights or by material measurement. P15.03 Linearization I1 Default: 25 % Q Min: 0.01 % Q Max: 1000 % Q BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 90 - Schenck Process Group...
Page 97
Event Group: CA Number: 05 Not a monotonically increasing curve. A monotonically increasing compensation curve is monitored when: - linearization is switched on, - a parameter is altered INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 91 -...
The scale is turned off by an impulse on the digital input P16.01 Source Run Enable. P16.05 DI: Zero Set Default: n/a Alternative: Input channel for starting the zeroing program with an empty belt. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 92 - Schenck Process Group...
The output becomes active if any alarm is triggered (common alarm). The scales have failed. P17.02 DO: Start Prefeeder Default: DO VCU1.DI14 High Alternative: The digital output for turning the prefeeder on or off. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 93 -...
Page 100
DO: Load MIN Default: n/a Alternative: P17.07 DO: Load MAX Default: n/a Alternative: P17.08 DO: Speed MIN Default: n/a Alternative: P17.09 DO: Speed MAX Default: n/a Alternative: BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 94 - Schenck Process Group...
Relevant only for EasyServe connection via RS232 or RS485. All devices connected to the communicatio bus must have disjunct addresses. Also refer to: P18.02 Baud Rate, P18.03 Format Data INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 95 -...
DeviceNet: The VCB 28020 fieldbus interface card has to be installed. Modbus-TCP: communication via Ethernet (RJ45 to X5). Ethernet/IP: communication via Ethernet (RJ45 to X5). Can be cleared as an option. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 96 - Schenck Process Group...
Page 103
Compatibility setting for the predecessor electronics systems DISOCONT or INTECONT PLUS. NO: Not completely compatible YES: compatible, but with restricted data link compatibility for new functions INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 97 -...
Page 104
The maximum resolution in analog format or integer format of the measured value trans- ferred. The resolution is related to the nominal value on the respective day. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 98 - Schenck Process Group...
Page 105
The address of the slave at the PROFIBUS. P19.16 FLOAT-Format Default: IEEE Alternative: IEEE SIEMENS-KG Information on the formats for all setpoints, measuring values and floating point parame- ters. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 99 -...
Page 106
Min: 0 Max: 63 Address of the weighing electronics at the DeviceNet. P19.21 Baud rate Default: 125K Alternative: 125K 250K 500K Data transfer rate of the DeviceNet. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 100 - Schenck Process Group...
ID Preset Value 2 Default: 352 Corresponds to P20.01 ID Preset Value 1 P20.03 ID Preset Value 3 Default: 384 Corresponds to P20.01 ID Preset Value 1 INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 101 -...
Page 108
P20.10 ID Read Value 2 Default: 784 As P20.09 ID Read Value 1 P20.11 ID Read Value 3 Default: 1552 As P20.09 ID Read Value 1 BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 102 - Schenck Process Group...
The net mask setting is based on the local network type. In general the following setting is used: 255.255.255.0 See also: P21.02 Net Mask, system manual BV-H2406 INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 103 -...
Selects the process value for logging. The identification number of the values can be found in the Data Communication manual. See also: P22.03 Logger cycle time BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 104 - Schenck Process Group...
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Selects the process value for logging. The identification number of the values can be found in the Data Communication manual. See also: P22.03 Logger cycle time INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 105 -...
HMI Value 03 Default: 1942 Identification number (ID) of the desired process variable. P23.04 HMI Value 04 Default: 1950 Identification number (ID) of the desired process variable. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 106 - Schenck Process Group...
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HMI Value 09 Default: 0 Identification number (ID) of the desired process variable. P23.10 HMI Value 10 Default: 0 Identification number (ID) of the desired process variable. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 107 -...
Threshold value exceeded upwards Threshold value exceeded downwards Tab. 4 : Event groups Note: In the following list, parameters related to the indicated event are shown in parentheses. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 111 -...
- error in the weighing mechanics Steps: - visual inspection of the belt and the weighing system. - run the base tare adjustment program - check weight measuring using test weights INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 113 -...
- the sensor is faulty - there is a short circuit in the cable connection - an external signal sensor is outputting the incorrect signal level BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 114 - Schenck Process Group...
- bulk material shooting out of the discharge chute - disturbance forces from force shunts or pressures acting on the weighing equip- ment - feed rate setpoint too large INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 115 -...
Monitoring may also be subject to error. Therefore: keep an eye on the service value for the belt motion sensor and correct any errors that may arise. Related threshold value: Belt Drift BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 116 - Schenck Process Group...
The sum of the times during which the mains voltage is on is greater than the time P11.01 Maintenance Electric. A message occurs after each expired time interval. The message may indicate ser- vice work required. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 117 -...
It has to be cleared. Refer to the Option activate function. SY10 Event: Acyclic Communication (P19.04) Incorrect data in the noncyclical communication from the host computer. Possible cause: poor programming of the host computer BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 118 - Schenck Process Group...
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Events SY14 Event: Simulation active (P14.10) Simulation operation is on. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 119 -...
PROFIBUS module (VPB8020) PROFIBUS module (VPB8020) PROFIBUS module (VPB8020) The module may be attached to the basic board of the device to create an interface to the PROFIBUS. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 128 - Schenck Process Group...
Power supply +5 VDC internal Power supply max. 250 mA Plug connector to the bus activation XC1: Terminal 5-pole XC3: Terminal 5-pole Arrangement of the components BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 130 - Schenck Process Group...
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Fig. 20: VCB8020:XC1 DeviceNet module front view Network status Display Not online/no power supply Green Online, one or more connections established Green, flashing Online, no connection INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 131 -...
Measuring hardware is active Yellow The processor's idling time, flashes during operation Unused Green Power OK Yellow System cycle, flashes during operation Fault display, set by the system software INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 133 -...
The values can be exported into a PC file for analysis with standard programs us- ing select-copy-paste. The event display is highlighted by a colored rectangle. There are 3 colors, each of which has a different meaning. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 135 -...
In particular the amount of bytes for the read and transmitted data. This page is still undergoing development and may differ from the image shown here. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 136 - Schenck Process Group...
Additional for legal for trade "1" = Calibration switch active belt weighers "0" = Calibration switch inactive Analog Output 1 4.15 mA Output current of the analog output 1 INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 137 -...
Schenck process, and the generated activation code is reported back. The Option activate function is only accessible when the fieldbus protocol is on NO or Ethernet/IP.
… Abort possible at any time The MAC-ID (example: 00:15:84:01:03:ee) and selected option (example:Ethernet/IP) are shown. If there is no clearance, memorize the value and report to Schenck Process. Code: Key in the clearance code from Schenck Process Ethernet/IP Message after input of a valid activation code or error message and abort 18.3...
With other resistances R1 and R2, the LC Raw is calculated to 500 * R2 / R1 [mV/V]. The test plug is available as an accessory. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 140 - Schenck Process Group...
This switches at a belt speed that is greater or less than the V limit value. It queries the non-averaged measurement of the speed v. Refer to the P06.09 Limit: Speed MIN parameters. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 141 -...
▪ Key in the length ratio in percent in parameters Platform Dis.Length P13.02. ▪ Activate VAP via VAP Active P13.01 parameters. 18.7 18.7 18.7 18.7 Belt Monitoring Belt Monitoring Belt Monitoring Belt Monitoring BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 142 - Schenck Process Group...
Repeat work processes 1 - 3 with increasingly large calibration weights for the other linearization points. Calibration using material: ▪ Perform a material check with a belt load q1. INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 143 -...
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– Ma: quantity of material read on the equipment in kg Repeat work processes 1 - 3 with increasingly large calibration weights for the other linearization points. BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 144 - Schenck Process Group...
CA13 Event Time elapsed ............................114 Calibrat. Results ................................. 68, 69 Calibration ..................................113 Calibration Data ................................. 67, 68 Calibration functions ................................. 27 calibration switch ................................137 INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 145 -...
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DO Belt Drift ..................................86 DO Belt Skew .................................. 86 DO Belt Slip ..................................87 DO Dribble Feed ................................95 DO Full Feed ................................... 95 DO Keyboard Mode ................................ 95 BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 146 - Schenck Process Group...
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Event Group: System Message ............................118 Event Line ..................................81 Event messages ................................111 Events .................................... 113 Events ................................87, 88, 89, 90 Events Details ................................113 INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 147 -...
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HMI Value 03 ................................. 106 HMI Value 04 ................................. 106 HMI Value 05 ................................. 107 HMI Value 06 ................................. 107 HMI Value 07 ................................. 107 HMI Value 08 ................................. 107 BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 148 - Schenck Process Group...
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Mean Limit Value ................................75 Measuring at the Discharge Point VAP .......................... 142 Mechanic ..................................116 Method of Function ................................8 MF06 Event Out of Tolerance ............................115 INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 149 -...
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P05.03 - Flow Rate Range ............................... 70 P05.04 - AO Belt Load ..............................70 P05.05 - Belt Load Offset ..............................70 P05.06 - Belt Load Range ..............................70 BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 150 - Schenck Process Group...
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P10.12 - FMZ 2 Column ..............................81 P10.13 - Date/Time Line ..............................81 P10.14 - Date/Time Column ............................. 81 P10.15 - Event Line ................................81 P10.16 - Event Column ..............................81 INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 151 -...
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P16.03 - DI Acknowledge Events ............................ 92 P16.04 - DI Start ................................92 P16.05 - DI Zero Set ............................... 92 P16.06 - DI External Event 1 ............................93 BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 152 - Schenck Process Group...
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P20.16 - ID Read Value 8 .............................. 103 P21 - Ethernet ................................103 P21.01 - IP Address ............................... 103 P21.02 - Net Mask ................................. 103 P21.03 - Gateway ................................104 INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 153 -...
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Switch Keyboard-/Normal Mode ............................62 Switching on ..................................18 SY01 Event Memory ..............................118 SY08 Event Cyclic Communication ..........................118 SY09 Event License Violation ............................118 INTECONT® Tersus Belt weigher, Instruction Manual BV-H2464GB, 1234 Schenck Process Group - 155 -...
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Z1-Numberstep ................................67 Zero Drop-Out Active ............................... 76 Zero Drop-Out Limit ................................. 76 Zero Set Difference ................................76 Zero Set Time .................................. 75 Zeroing Limit ..................................75 BV-H2464GB, 1234 INTECONT® Tersus Belt weigher, Instruction Manual - 156 - Schenck Process Group...
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how to enter calibration
To enter calibration for the Schenck Process Intecont Tersus Beltweigher, follow these steps:
1. Start with the LB: Pulses/Belt Calibration Program:
- This must be the first adjustment program called during initial calibration.
- It is also required when:
- A new belt is mounted.
- Belt tension has changed substantially.
- Parameters P02.04 (Pulses per length) or P02.05 (Nominal Speed) are changed.
2. Preconditions Before Starting:
- Measure the belt circuit time accurately.
- Enter this value into parameter P03.02 (Belt Circuit Time).
- Ensure the conveyor belt is running.
3. Belt Inclination:
- Measure the belt inclination using a spirit level and tape.
- Use the formula a = tan⁻¹(h/l) or a = 55 h/l if angle < 20°.
- Only enter inclination for systems with load cells perpendicular to the belt.
4. Calibration Data Input:
- Enter all calibration and evaluation data precisely.
- Include site-measured values like platform length and inclination.
5. Calibration Weight and Tests:
- Perform function checks and tests with calibration weight and material as part of the calibration process.
6. Range Correction:
- Set parameter P04.02 (Range Correction) to 1 during initial calibration.
These steps ensure correct calibration for accurate measurement.
This answer is automatically generated