MAINTENANCE/TUNE UP
Troubleshooting
Electrical
NOTE: A yellow color may develop on spark plugs overtime due to salt water mist ingestion. This is a conductive
coating which will eventually cause fouling.
Symptoms: No spark or weak spark on one cylinder.
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Non-resistor spark plugs in use
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Poor connection (spark plug cap to high tension lead)
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Poor connection (high tension lead to ignition coil)
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Fouled spark plug
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Faulty spark plug cap
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Poor grounds or connections in electrical box
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Faulty ignition coil
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Poor connections to Hall Effect sensors (trigger)
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Faulty Hall Effect sensor (trigger)
Symptoms: No spark or weak/intermittent spark on all cylinders.
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Non-resistor spark plugs in use
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Fouled spark plug
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Engine stop switch faulty (shorted)
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Low battery voltage / crank speed too low with spark plugs installed
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Wiring incorrect or disconnected
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Terminal board or connectors corroded
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Poor grounds or connections in electrical box or at engine mount plate
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Poor connections at primary winding of secondary coil (blk/blk-white on Polaris-Fuji engines)
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Faulty ignition coil
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Faulty exciter coil, trigger, or pulser coil (test stator)
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Excessive crankshaft runout on Magneto end (digital CDI only) (> .004" or .10 mm)
Vibration / Pump
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Damaged impeller or stator vanes in pump
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Driveshaft bent or engine alignment incorrect
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Pump cavitation/worn pump bearings
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Engine mounting plate bolts loose
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Loose, worn, or broken rubber engine mounts
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Rich running - carb synchronization, popoff valve stuck open, excessive piston to cylinder clear
ance, ring end gap, needle and seat dirty or stuck open
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Exhaust pipe/bracket loose
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Muffler loose or rubbing on hull
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Fasteners loose or broken
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Crankshaft out of index or runout excessive
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Misfire on one or more cylinders
Porpoising / Hull
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Ride plate wrong type or misaligned
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Water in hull
3/00
2.44
Polaris Sales Inc.