MAINTENANCE/TUNE UP
Troubleshooting
Engine Overheating/Misc.
Symptoms: Engine overheats.
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Cooling water passages in pump restricted (check screen and passages)
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Impeller or pump housing damage
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Pump housing passage plugs missing
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Thermostat/popoff valve restricted
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Cooling water passages in engine restricted with sand or debris
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Loose or damaged cooling hoses or clamps
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Collapsed exhaust hose or pipe (restricted)
Symptoms: Hard starting (engine turns over with electric starter but engine won't start)
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Out of fuel
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Low compression
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Weak spark or no spark (see ignition troubleshooting)
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Lean mixture (see lean mixture troubleshooting)
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Choke inoperative or not closing completely
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Fouled spark plug(s)
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Water in fuel
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Worn, broken or cracked reeds
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Restricted or plugged low speed/idle passages
Symptoms: Low compression.
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Choke or throttle closed (both must be wide open for test)
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Loose cylinder head or head gasket failure
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Rings stuck or broken, or excessive end gap
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Piston damage (see piston damage)
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Cylinder worn, improperly honed or bored, damaged
Symptoms: Erratic idle/no idle.
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Idle speed improperly adjusted
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Plugged or restricted low speed fuel passages
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Incorrectly adjusted low speed mixture screw
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Ignition problem
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Throttle linkage worn or sticking
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Air leaks in intake tract
Symptoms: Hissing sound when removing gas cap.
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Hose kinked
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Outlet check valve clogged
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Vent line plugged
Polaris Sales Inc.
2 A3
3/00