MAINTENANCE/TUNE UP
Troubleshooting
Piston Damage
Symptoms: Hole in piston.
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Water in carburetors or fuel
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Lean fuel mixture (see lean condition troubleshooting)
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Detonation from incorrect ignition timing, poor quality fuel, modified cylinder heads, excessive
carbon buildup, etc.
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Incorrect spark plug
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Overheated engine
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Flywheel key sheared, key way damaged, flywheel damage
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Crankshaft out of index
Symptoms: Eroded piston (exhaust edge of crown) or scuffed piston.
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Lean fuel mixture (see lean condition troubleshooting)
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Detonation from incorrect ignition timing, poor quality fuel, modified cylinder heads, excessive
carbon buildup, etc.
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Engine overheating (inspect cooling system)
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Crankshaft out of index (see engine section)
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Flywheel key sheared
Symptoms: Seized or scuffed piston.
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Water in oil
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Oil pump failure
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Oil tank vent problem restricted, check valve in backward
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Pinched or restricted lines
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Lean fuel mixture (see carburetion)
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Poor quality fuel
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Water in fuel
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Engine overheating
Symptoms: Cracked piston crown.
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Hydrolocked engine (water or fuel)
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Foreign material in engine
Symptoms: Cracked/broken piston skirt.
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Excessive piston to cylinder clearance
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Foreign material in engine
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Sharp ports
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Modified engine
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Hydrolocked engine (water or fuel)
3/00
2.42
Polaris Sales Inc.