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Polaris SLX W004699D Parts Manual
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Polaris SLX W004699D Parts Manual

Polaris SLX W004699D Parts Manual

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SLX
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Model #W004699D
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INT'L SLX
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Model #W004699I
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PARTS MANUAL PN 9915576 and MICROFICHE PN 9915584 9/99

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Summary of Contents for Polaris SLX W004699D

  • Page 1 Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó...
  • Page 2 This page intentionally left blank.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SLX W004699D and INT’L SLX W004699I Parts Manual FUEL TANK ......
  • Page 4 Spark Plug Gap .028 (0.7 mm) Starting System Electric Starter Ignition Timing; BTDC Battery 12V, 19A Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.
  • Page 5 2000 POLARIS WATERCRAFT PUBLICATION NUMBERS OWNER’S PARTS PARTS ASSEMBLY MODEL MODEL # MANUAL MANUAL MICROFICHE INSTRUCTIONS W004699D 9915574 9915576 9915584 9915592 INT’L SLX W004699I 9915574 9915576 9915584 9915592...
  • Page 6 HULL and BODY SLX W004699D and INT’L SLX W004699I...
  • Page 7 HULL and BODY SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 1060125 1 Plug, Bilge 20 5432645 1 Hinge, Console 2 7511882 2 Screw 21 7041660 1 Spring, Torsion, Console 3 1060126...
  • Page 8 HULL and BODY SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 5811928-070 1 Pad, Footwell, Rear, LH 18 7621511 25 Rivet 2 5811926-070 1 Pad, Footwell, Center, LH 19 5411304-070 1 Bumper, Front...
  • Page 9 FRONT STORAGE COMPARTMENT SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2653012 1 Latch, Compartment Door 18 7552615 4 Washer, Lock 2 5432786-070 1 Windshield 19 7512056 2 Screw 3 5433120-277...
  • Page 10 DECALS SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 2201681 1 Kit - ‘00 SLX Decals 6 7078495 Decal - Compartment Door, LH (Incl. All Decals Except Seat Decals) 7078496 Decal - Compartment Door, RH...
  • Page 11 FUEL TANK SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7512045 5 Screw 11 7080439 1 Clamp, Hose 2 5810858 1 Gasket, Sending Unit 12 5433621 1 Nut 3 2410105 1 Sender/Pick-up, Fuel...
  • Page 12 FUEL SYSTEM SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7516302 1 Screw 10 7052111 1 Fitting, Tee 2 7555840 1 Washer, Flat 11 5410682 2 Grommet, Vent 3 5432836-070 1 Knob, Fuel Valve...
  • Page 13 SEAT SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 2200891 1 Kit - Vinyl Decal Application 8 7515123 2 Screw (For Seat Decal) 9 7555839 2 Washer, Flat 1 ––––––– 1 Decal - Seat, “POLARIS”...
  • Page 14 OIL TANK SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 5432843 1 Cap, Oil Tank 13 7515143 2 Screw 2 7621511 4 Rivet 14 7080307 2 Clamp, Hose 3 5433601 1 Inlet, Oil...
  • Page 15 STEERING SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 3280307 1 Gauge, Multi-Function 19 7556081 8 Washer, Shim 2 8450070-235 1 Pitot Line, Formed End 20 1820569 1 Support, Steering 3 4010245...
  • Page 16 STEERING SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 1860116 1 Boot, Steering 11 1860103 2 Washer 2 7542150 1 Nut 12 7571625 1 Washer, Lock 3 7515120 1 Screw 13 1860101...
  • Page 17 ENGINE MOUNTING SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2410188 1 Switch, Temperature 13 7552610 8 Washer, Lock 2 7077026 1 Decal - Spark Plug 14 7517627 8 Screw 3 5242476...
  • Page 18 DRIVE SYSTEM SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 1060119 1 Coupler, Drive 9 3610040 2 Seal, Bearing 2 5410735 1 O-Ring 10 3576514 2 Bearing, DU 3 5432129 1 Shroud, Coupler 11 1341145 1 Asm., Bearing Housing (Incl.
  • Page 19 PROPULSION SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 3610043 2 Seal, Stator Bearing 24 5131573 1 Housing, Pump 2 3514008 2 Bearing 25 7555966 2 Washer, Flat 3 5010294 1 Spacer, Bearing...
  • Page 20 TRIM PACKAGE SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7512052 5 Screw 15 5131463 1 Swivel, Rod End 2 5431551 1 Cover, Motor 16 ––––––– 1 Nozzle, Trim (See Propulsion Pg. B4, Ref. 38)
  • Page 21 EXHAUST SYSTEM SLX W004699D and INT’L SLX W004699I Hull Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 5020668 1 Fitting, Inlet, Water 17 7080446 1 Clamp, Hose 2 1261063-093 1 Pipe, Exhaust, Triple, Fire Red 18 5241732...
  • Page 22 BATTERY BOX SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 5710037 1 Cover, Battery 8 7512043 4 Screw 2 5410682 1 Grommet, Vent 9 5433404 1 Tray, Battery 3 7052078 1 Connector...

  • Page 23: Air Vent

    AIR VENT SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7516725 2 Screw 5 7078101 1 Decal - “1200”, Intake Silencer 2 7552610 2 Washer, Lock 6 5432161-093 1 Silencer, Intake, Top, Triple...

  • Page 24: Cooling System

    COOLING SYSTEM SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 5811317 1 Gasket 12 ––––––– 1 Fitting, Exhaust Injector (See Exhaust System Pg. B6, Ref.11) 2 5431444 1 Fitting, Thru-Hull 13 8450054-50...
  • Page 25 WATER INLET SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 8450070-235 1 Pitot Line, Formed End 8 5410652 1 O-Ring 2 7080483 2 Cable Tie 9 7010083 6 Insert, Sponson/Ride Plate...
  • Page 26 ELECTRICAL BOX SLX W004699D and INT’L SLX W004699I Bottom...
  • Page 27 ELECTRICAL BOX SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7512072 1 Screw 23 5410853 2 Strap, Rubber 2 7547036 5 Nut 24 5242994 1 Bracket, Battery Strap, Inboard 3 7552615...

  • Page 28: Bilge Pump

    BILGE PUMP SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 5431444 1 Fitting, Thru-Hull 5 2410085 1 Pump, Bilge 2 5811317 1 Gasket 6 7512043 2 Screw 3 7080475 2 Clamp, Hose...

  • Page 29: Tool Kit

    TOOL KIT SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 2871355 1 Kit - Tool(Incl. 1-3,5-6) 4 9915574 1 Manual, Owners, ’00 Watercraft 1 ––––––– 1 Wrench, Spark Plug 5 ––––––– 1 Pouch, Tool Kit 2 –––––––...

  • Page 30: Crankcase

    CRANKCASE SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2201562 1 Kit - Crankcase, 1200 (Incl. 15-19) 11 7516723 4 Screw 2 3569805 1 Bushing 12 7663002 3 Pin, Dowel 3 5433130...
  • Page 31 CYLINDER and MANIFOLD SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7516806 6 Screw 13 5630582 1 Adaptor, Carburetor, 3 Cylinder 2 7075383 1 Decal - Warning 14 7516807 12 Screw...

  • Page 32: Crankshaft & Piston

    CRANKSHAFT and PISTON SLX W004699D and INT’L SLX W004699I 17 16 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 2201444 1 Kit - Crankshaft, 1200 Triple 9 5432576 1 Coupler, Pump Drive (Incl. 6,8,14-18) 10 ––––––– 1 Nut (See Magneto Pg. C7, Ref. 10)

  • Page 33: Oil Pump

    OIL PUMP SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7080602 1 Cable, Oil Pump 5 7710427 1 E-Ring, Retaining 2 8450061-600 2 Line, Fuel 6 7555944 1 Washer, Nylon 3 7080603...
  • Page 34 CARBURETOR SLX W004699D and INT’L SLX W004699I...
  • Page 35 CARBURETOR SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1253323 1 Asm., Carburetor, Keihin 19 3050130 1 Jet, Pilot (1 Per Carb) 2200910 1 Kit - Carb Rebuild (Incl. 9,17,23,40) 20 3050119...
  • Page 36 MAGNETO SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 4010170 1 Stator 11 2460717 1 Harness, 9 Wire Stator 2 7517714 3 Screw 12 4010171 1 Controller 3 7516822 2 Screw...
  • Page 37 STARTING MOTOR SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 4060118 1 Starter, Big Bore (Incl. 1,3-15) 12 3240112 1 Washer, Thrust 1 3240113 2 Bolt, Through 13 3240205 1 Asm., Armature...
  • Page 38 FUEL/WATER SEPARATOR SLX W004699D and INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7517798 2 Screw 5 3240209 1 O-Ring 2 7552613 2 Washer, Lock 6 3240239 1 Element 3 7555870 2 Washer, Rubber Dish...

  • Page 39: Decals

    ENGINE FOGGING SYSTEM INT’L SLX W004699I Ref. Part No. Qty. Description Ref. Part No. Qty. Description 2871443 1 Kit - Flush Kit Quick Connect 11 5242941 1 Bracket, Oil Tank 1 7512045 2 Screw 12 7541931 2 Nut 2 7555837 2 Washer 13 7080483 4 Cable Tie...
  • Page 40 PART NUMBER INDEX SLX W004699D and INT’L SLX W004699I Part Ref. Grid Part Ref. Grid Part Ref. Grid 1060114 ..2460635 ...
  • Page 41 PART NUMBER INDEX SLX W004699D and INT’L SLX W004699I Part Ref. Grid Part Ref. Grid Part Ref. Grid 5131008 ..5410853 ..5432359 .
  • Page 42 PART NUMBER INDEX SLX W004699D and INT’L SLX W004699I Part Ref. Grid Part Ref. Grid Part Ref. Grid 5630585 ..7052118 ..7080483 ..
  • Page 43 PART NUMBER INDEX SLX W004699D and INT’L SLX W004699I Part Ref. Grid Part Ref. Grid Part Ref. Grid 7516722 ..7546909 ..7555866 ..
  • Page 44 This page intentionally left blank.
  • Page 45 In order to better serve you, this postage-paid mailer is or FAX your report to: provided for your convenience to report an error or 218-463-4580 relay a suggestion relative to any Polaris Publication. POLARIS PUBLICATIONS REPORT Publication No. Publ. Date...
  • Page 46 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. 22 ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 301 5TH AVE. S.W. ROSEAU, MN 56751...
  • Page 47 In order to better serve you, this postage-paid mailer is or FAX your report to: provided for your convenience to report an error or 218-463-4580 relay a suggestion relative to any Polaris Publication. POLARIS PUBLICATIONS REPORT Publication No. Publ. Date...
  • Page 48 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. 22 ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 301 5TH AVE. S.W. ROSEAU, MN 56751...
  • Page 49 In order to better serve you, this postage-paid mailer is or FAX your report to: provided for your convenience to report an error or 218-463-4580 relay a suggestion relative to any Polaris Publication. POLARIS PUBLICATIONS REPORT Publication No. Publ. Date...
  • Page 50 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. 22 ROSEAU, MINNESOTA POSTAGE WILL BE PAID BE ADDRESSEE ATTN: TECHNICAL PUBLICATIONS POLARIS SALES INC. 301 5TH AVE. S.W. ROSEAU, MN 56751...
  • Page 51 This page intentionally left blank.
  • Page 52 PRINTED IN THE USA PARTS MANUAL PN 9915576 and MICROFICHE PN 9915584 9/99...

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