Rear Brake Master Cylinder (International Models); Rear Brake Master Cylinder Removal / Installation; Brake Pedal Removal / Installation; Brake Pressure Switch Replacement - Polaris Sportsman XP 1000 S 2020 Service Manual

BRAKE SYSTEM

REAR BRAKE MASTER CYLINDER (INTERNATIONAL MODELS)

REAR BRAKE MASTER CYLINDER
REMOVAL / INSTALLATION
1. Remove the RH mud guard and footwell.
2. Remove the rear brake line
w
cylinder . Use a suitable container to catch the
brake fluid. Dispose of brake fluid properly.
3. Remove the two through-bolts
retaining the master cylinder to the mount bracket.
Replace components as needed.
4. Reverse this procedure to reinstall the rear brake
master cylinder. Torque fasteners to specification.
TORQUE
Rear Brake Master Cylinder Fasteners
12 ft-lbs (16 N·m)
TORQUE
Footwell Screws
36 in-lbs (4 N·m)
5. Reinstall the rear brake line back onto the master
cylinder.
6. Proceed to Rear Brake System Bleeding
(International Models) page 10.23 to complete the
bleeding procedure.
10.30
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from the master
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and nuts
BRAKE PEDAL REMOVAL /
INSTALLATION
1. Remove the RH mud guard and footwell.
2. Remove the through-bolt
brake pedal to the mount bracket.
3. Remove the bushings
brake lever.
4. Inspect and replace components as needed.
5. Reverse this procedure to reinstall the brake pedal.
Torque fasteners to specification.
TORQUE
Brake Pedal Fasteners
37 ft-lbs (50 N·m)
TORQUE
Footwell Screws
36 in-lbs (4 N·m)
BRAKE PRESSURE SWITCH
REPLACEMENT
IMPORTANT
Brake fluid will leak out of the distribution block when
the brake pressure switch is replaced. Place a suitable
catch container / rags below the distribution block prior
to brake pressure switch removal.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
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and nut retaining the
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, spacer , spring , and
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