Driven Clutch Assembly - Polaris Sportsman XP 1000 S 2020 Service Manual

PVT SYSTEM
CLUTCH BUSHING INSTALLATION
1. Install Number Two Puller Adapter
2. Install the Adapter Reducer
3. Apply Loctite® 648 evenly to bushing bore inside
moveable sheave.
4. Install sheave face down on puller.
5. Install new bushing on installation tool
assembly into sheave.
6. Install left hand thread nut onto puller rod and hand
tighten against installation tool.
6.28
a
onto puller.
o
onto puller.
w
and install
7. Turn clutch sheave counterclockwise, making sure
bushing is drawn straight into bore. Continue until
bushing is seated.
8. Remove nut from puller rod and set aside.
9. Remove installation tool and clutch sheave from
puller.

DRIVEN CLUTCH ASSEMBLY

q
1. Align the X's on the moveable and stationary
sheaves.
2. Install the square sliders
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
w e
and slider pins .
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