Polaris Sportsman XP 1000 S 2020 Service Manual page 257

14. While maintaining downward pressure, thread new
PFA nut onto fuel tank and hand tighten. Use care
when starting PFA nut, ensuring threads are properly
aligned. Verify orientation marks are still aligned
between fuel pump and fuel tank.
IMPORTANT
Do NOT allow the fuel pump to slide or shift when
applying torque to the PFA nut. Start fuel pump in the
correct aligned position. Failure to do so could result in
fuel pump performance issues.
w
15. Torque PFA nut to specification using a Fuel Pump
q
Service Tool (PU-50326)
wrench. Hold or support the fuel tank to prevent it
from rotating while tightening the PFA nut.
TORQUE
PFA Nut
70 ft-lbs (95 N·m)
16. Verify alignment of fuel pump and tank orientation
marks. Turn tank upside down and then back to verify
free movement of level sender arm. Verify the pump
resistance matches the spec at empty (tank upright)
and full (tank upside down) positions.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
and a calibrated torque
17. If equipped, install the fuel pump rubber cover as
follows:
a. Carefully push the main harness connector
through the "+" shaped pass-through in the cover
and connect the main harness to the fuel pump
electrical connector.
IMPORTANT
The harness conduit must be pushed all the way
through the cover opening. If the wires are not
protected from the cover by the harness conduit, they
will wear through over time.
b. Fully seat the rubber cover's lip until it engages
fully around the bottom of the PFA nut.
FUEL SYSTEM
5
5.15