Button To Tower Clearance Inspection; Bearing Inspection And Service - Polaris Sportsman XP 1000 S 2020 Service Manual

BUTTON TO TOWER CLEARANCE
INSPECTION
1. Inspect for any clearance between spider button to
tower. If clearance exists, replace all buttons and
inspect surface of towers.
Button to Tower Clearance:
.000-.012"
2. Inspect sheave surfaces. Replace the entire clutch if
worn, damaged or cracked.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.

BEARING INSPECTION AND SERVICE

To watch a video of EBS inspection procedure, scan the
QR code or click the link below.
https://vimeo.com/373240045/176179265a
1. Rotate the clutch bearing in both clockwise and
counter-clockwise directions.
The one-way bearing should only rotate in one
direction with only a slight amount of drag. When the
bearing is in the lock position it should lock onto the
shaft without slipping.
2. Verify there is no binding or rough spots. Verify that
there is no pitting or unusual wear on the bearing. If
any wear concerns are present replace the bearing.
Also pay close attention to the orientation of the inner
race when bearing is removed.
The inner race of the one-way bearing has a bearing
q
on one end and a bushing on the other
the clutch is in the holder with the spider removed,
install the one-way bearing with the bearing end
facing up, and the bushing end
shown.
PVT SYSTEM
6
w
. While
q
w
facing down, as
6.17