Voltage Regulator Installation; Current Draw - Key Off - Polaris Sportsman XP 1000 S 2020 Service Manual

BODY ELECTRICAL

VOLTAGE REGULATOR INSTALLATION

1. Fasten the rope or cable used during regulator
removal to the NEW regulator wiring harness.
2. Route the regulator harness as it was originally
installed.
IMPORTANT
Do not apply excessive force while installing the
regulator wiring.
3. Connect the regulator harness to the stator.
4. Install the left footwell. Torque screws to specification.
TORQUE
Footwell Screws
36 in-lbs (4 N·m)
5. Install the left side panels and seat.
6. Install the voltage regulator screws and torque to
specification.
TORQUE
Voltage Regulator Screws
8 ft-lbs (11 N·m)
7. Connect the battery positive terminal. Torque
fasteners to specification.
TORQUE
Battery Terminal Fasteners
5 ft-lbs (7 N·m)
8. Connect the battery negative terminal. Torque
fasteners to specification.
TORQUE
Battery Terminal Fasteners
5 ft-lbs (7 N·m)
9. Install the front cover under the pod. Torque screws to
specification.
TORQUE
Front Cover Screws
30 in-lbs (3 N·m)
10. Install the front rack / storage box.
12.22

CURRENT DRAW - KEY OFF

Parasitic draw is when there is excessive current flow
with the key off.
While the most common causes of draws are improperly
installed accessories (tapping into un-switched B+
instead of switched) there can be electronic component
failures that can cause this as well.
IMPORTANT
Do not connect or disconnect the battery cable, or
ammeter with the engine running. Damage will occur to
electrical components.
IMPORTANT
Charging system damage will occur if incompatible
components are installed. Always reference the Polaris
Electronic Parts Catalog for the proper part numbers.
NOTICE
Wait ten minutes with the key off for the ECU to power
down. This will avoid a faulty readout while testing
amperage draw.
TESTING PROCEDURE
1. Remove the negative cable from the battery.
2. Connect a jumper from the negative battery cable
terminal to the negative battery post.
3. Ensure your meter leads and selector dial are set to
measure amperage.
4. Connect your red lead to the battery negative cable
terminal.
5. Connect your black lead to the battery negative post.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.