Polaris Sportsman XP 1000 S 2020 Service Manual page 356

FINAL DRIVE
14. Fully compress the joint and push the drive shaft
firmly into the inner race.
15. Pull on the joint to test that the circlip is seated and
that the joint is securely fastened to the shaft.
16. Install the shaft/joint/cage asm into the housing.
17. Install the large circlip
ensure the circlip is fully engaged.
18. Remove excess grease from the plunging joint's
external surfaces and place the excess grease in the
boot.
19. Pull the boot over the joint and position the boot lips
into the grooves on the joint housing and shaft. Make
sure the boot is not dimpled or collapsed.
20. Install and tighten the large clamp
appropriate clamp tool.
21. Pull out on the drive shaft to center the joint in the
housing. Slide a straight O-ring pick or a small slotted
screw driver between the large end of the boot and
the joint housing and lift up to equalize the air
pressure in the boot.
8.44
w
and pull on the joint to
r
using the
22. Position the boot lip in its groove. Install and tighten
t
the small clamp using the appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
CV Boot Clamp Pliers: 8700226
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
or
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