Spark Plug Service - Polaris Sportsman XP 1000 S 2020 Service Manual

SPARK PLUG SERVICE

1. Remove the seat and upper right-hand side panel.
2. Disconnect the shift linkage from the shift lever.
3. Remove the spark plug wires
Clean plug area so no dirt and debris can fall into
engine when plugs are removed.
4. Using a 14 mm deep-well socket with an extension,
remove the spark plug.
5. Inspect electrodes for wear and carbon buildup. Look
for a sharp outer edge with no rounding or erosion of
the electrodes.
6. Clean with electrical contact cleaner or a glass bead
spark plug cleaner only.
IMPORTANT
A wire brush or coated abrasive should not be used.
Use of non-recommended cleaning methods may lead
to component damage.
7. Measure gap with a wire gauge. Refer to
specifications in the following illustration for proper
spark plug type and gap. Adjust gap if necessary by
carefully bending the side electrode.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
8. If necessary, replace spark plug with proper type.
Severe engine damage may occur if the incorrect spark
q
from the plugs.
9. Install spark plugs and torque to specification.
10. Install the plug caps to the appropriate cylinder by
11. Install the spark plug wires to the appropriate ignition
12. Reinstall the shift linkage, upper RH side panel and
IMPORTANT
plug is used.
Recommended Spark Plug for 1000 Engine:
Autolite 5682
(PN 3022553)
Spark Plug Torque:
15 ft-lbs (20 N·m)
Spark Plug Gap:
030'' (0.76 mm)
IMPORTANT
Do NOT apply anti-seize compound to the spark plug
threads.
referencing the MAG and PTO markings on the plug
wires. Ensure plug caps are pushed down all the way
so they engage onto the spark plugs.
coil by referencing the MAG and PTO markings on
the plug wires.
NOTICE
Connect the MAG wire to Ignition Coil A. Connect the
PTO wire to Ignition Coil B.
seat.
MAINTENANCE
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