Water Pump Service; Water Pump Impeller Removal; Water Pump Mechanical Seal Replacement - Polaris Sportsman XP 1000 S 2020 Service Manual

ENGINE / COOLING SYSTEM

WATER PUMP SERVICE

WATER PUMP IMPELLER REMOVAL

NOTICE
The water pump impeller, mechanical seal, drive
coupler, pump shaft, and pump shaft bearing can be
serviced without removing the engine.
1. Remove the front fuel tank (see Fuel System
chapter).
2. Remove the (4) screws retaining the engine skid
plate and remove the plate from the vehicle.
3. Place a drain pan under the front portion of the
engine.
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4. Slide the clamp back and remove the coolant inlet
hose from the water pump housing.
5. Slowly drain the coolant into the drain pan. Dispose
of used coolant properly.
6. Remove the coolant by-pass hose
pump cover fitting.
3.14
7. Remove the ten cover screws
8. Remove gasket, impeller bolt, washer, and impeller.
WATER PUMP MECHANICAL SEAL
REPLACEMENT
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from the water
Perform Water Pump Impeller Removal page 3.14.
1. Disconnect the stator wire harness and remove the
2. Remove the (8) stator cover fasteners.
3. Carefully remove the stator cover taking care not to
The flywheel contains powerful magnets. Use caution
DO NOT place fingers between cover and crankcase at
any time during the removal process or injury could
4. Remove CPS, stator wire guide, and stator from the
CPS from the stator cover.
damage the plastic coolant pipe.
CAUTION
when removing the stator cover.
result.
cover.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
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and pump cover .
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