Gearcase Assembly - Polaris Sportsman XP 1000 S 2020 Service Manual

FINAL DRIVE
12. Install the seals into the case halves using a
standard seal installer or other suitable method. Seal
depth should be approximately .110 in. (2.79 mm)
from the main surface.
13. Install pinion shaft and a new retaining ring. Install
the retaining ring with the straight edge facing the
bearing.
8.50
14. Install the seal into the main gearcase half using a
standard seal installer or other suitable method.
Press seal into the gearcase until it bottoms out in
the housing.

GEARCASE ASSEMBLY

1. Grease all seals with Polaris Premium All Season
Grease upon assembly to prevent from damaging
seals.
2. Install the ring gear into the main gearcase.
3. Install the shim previously removed onto the ring
gear.
4. Thoroughly clean the gearcase mating surfaces and
be sure the alignment pins are in place.
5. Apply Polaris Crankcase Sealant (PN 2871557) to
mating surfaces.
6. Install the gearcase cover onto the main gearcase
half.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
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