Front Propshaft; Removal; Installation - Polaris Sportsman XP 1000 S 2020 Service Manual

FINAL DRIVE

FRONT PROPSHAFT

REMOVAL

1. Locate front propshaft roll pin through the right front
wheel well. Position the vehicle for roll pin removal.
2. Use the Roll Pin Removal Tool to drive out the roll pin
(spring pin) from the front propshaft.
Roll Pin Removal Tool
2872608
3. Remove seat, upper RH side panel and RH footwell.
4. Pull shaft back towards the transmission to remove it
from the front gearcase input shaft, then pull it
forward to remove it from the transmission output
shaft.
8.16

INSTALLATION

1. Apply anti-seize compound to all splines.
2. Slide propshaft back onto the transmission output
shaft and then slide it up onto the front gearcase input
shaft.
3. Verify pin holes are aligned.
4. Use Roll Pin Removal Tool and install a new roll pin
(spring pin) into the front propshaft.
Roll Pin Removal Tool
2872608
5. Reinstall the RH footwell, upper RH side panel, and
seat. Torque to specification.
TORQUE
Footwell Screws
36 in-lbs (4 N·m)
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
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