Stator Cover Installation - Polaris Sportsman XP 1000 S 2020 Service Manual

ENGINE / COOLING SYSTEM
8. Protect water pump cover gasket surface and turn
cover over. Drive mechanical seal out from stator
side of cover.
9. Clean the housing thoroughly.
If pump shaft assembly (shaft, drive coupler hub, and
bearing) is in good condition, proceed to the next
step.
3.16
10. Press pump shaft / bearing assembly into housing
until firmly seated.
11. Turn cover over and press the new mechanical seal
squarely into the housing using Water Pump
Mechanical Seal Installer PA-44995-A.
12. Install the impeller and torque bolt to specification.
TORQUE
Water Pump Impeller Bolt
10 ft-lbs (14 N·m)
13. Rotate impeller and check for smooth rotation.

STATOR COVER INSTALLATION

1. Install new O-rings on the plastic coolant pipe.
Lubricate the O-rings with P80 (rubber lubricant) or
lithium grease.
The flywheel contains powerful magnets. Use caution
when installing the stator cover.
DO NOT place fingers between cover and crankcase at
any time during the installation process or injury could
2. Carefully install the stator cover.
3. Check to see that the water pump coupler splines
have engaged by turning the impeller bolt with a
ratchet and 10 mm deep-well socket.
4. Refer to the following pages for stator cover
assembly and torque information.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
CAUTION
result.
© Copyright Polaris Inc.