Polaris Sportsman XP 1000 S 2020 Service Manual page 524

INDEX
Engine Serial Number
Location ................................................................ 1.4
ETC
Learn Procedure ....................................................4.20
Exhaust
Assembly View ......................................................3.19
Exhaust Silencer
Cleaning...............................................................2.26
Final Drive
Propshaft U-Joint Assembly......................................8.18
Propshaft U-Joint Disassembly..................................8.17
Fluid Inspection
Fluid Condition ......................................................1.57
Fluid Leak.............................................................1.57
Flywheel
Removal...............................................................3.54
Front Bearing Carrier
Inspection / Removal...............................................8.10
Installation ............................................................8.12
Replacement......................................................... 8.11
Front Brake Master Cylinder
Assembly View .............................................10.9, 10.17
Disassembly ....................................................... 10.26
Installation .......................................................... 10.26
Removal............................................................. 10.26
Front Bumper
Installation .......................................................... 11.10
Removal............................................................. 11.10
Front Bumper Cover
Installation .......................................................... 11.11
Removal............................................................. 11.11
Front Cab
Installation .......................................................... 11.12
Removal............................................................. 11.12
Front Caliper
Assembly View .............................................10.7, 10.15
Front Control Arm
Assembly View ......................................................9.14
Installation ............................................................9.17
Removal...............................................................9.16
Front Drive Shaft
Installation ............................................................8.15
Removal...............................................................8.14
Front Gearcase
Assembly View ......................................................8.22
Installation ............................................................8.21
Lubrication............................................................2.33
Operation (4WDC)..................................................8.24
Removal...............................................................8.20
Front Gearcase (ADC)
Disassembly / Inspection .........................................8.25
Reassembly ..........................................................8.28
Front Hub
Assembly View ....................................................... 8.8
Front Propshaft
Installation ............................................................8.16
Removal...............................................................8.16
Front Rack
Installation ............................................................ 11.9
Removal............................................................... 11.8
Front Shock
Assembly View ......................................................9.35
Fuel
IX.4
F
Filter....................................................................2.20
Sender Test .......................................................... 5.11
Fuel Check Valve
Testing .................................................................. 5.4
Fuel Injector
O-Rings ...............................................................4.10
Operation Overview ................................................. 4.9
Replacement......................................................... 4.11
Service ................................................................. 4.9
Test .....................................................................4.10
Fuel Pump
Operation Overview ................................................ 5.11
Replacement.........................................................5.13
Test ..................................................................... 5.11
Fuel Supply Line
Routing ................................................................. 5.6
Fuel System
Maintenance .........................................................2.20
Troubleshooting .....................................................1.58
Fuel Tank
Assembly View ....................................................... 5.7
Fuel Lines.............................................................2.20
Installation ............................................................5.10
Removal................................................................ 5.9
Vent Lines ............................................................2.20
Fuel Vent Line
Routing ................................................................. 5.5
Testing .................................................................. 5.4
Fuse / Relay Box
Layout ............................................................... 12.38
Gear Selector
Removal................................................................ 7.2
Resistor Module ................................................... 12.11
Gearcase Bearing / Seal
Replacement.........................................................8.48
Hand Brake Master Cylinder Switch
Inspection / Testing ............................................... 10.19
Handlebar
Installation ............................................................. 9.4
Removal / Replacement............................................ 9.3
Harness
Retention Locations ................................................12.5
Routing ................................................................12.6
Headlamp
Switch................................................................ 12.10
Headlight Adjustment
Bumper .............................................................. 12.25
Pod ................................................................... 12.24
Headlight Pod
Assembly ............................................................. 11.4
Disassembly ......................................................... 11.4
Headlight Replacement
Pod ................................................................... 12.24
Heat
Shields.................................................................3.23
High Tension Lead
Replacement.........................................................4.28
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
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